MODEL 473720108 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INSTALLER/ASSEMBLER: Leave this manual with consumer. CONSUMER: WARNING: Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.
WARNING DANGER If you smell gas: 1. 2. 3. 4. Shut off gas to the appliance. Extinguish any open flame. Open lid. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2.
TABLE OF CONTENTS For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Use and Care . . . . . . . . . . . . . . . .
USE AND CARE DANGER • NEVER store a spare LP tank under or near grill or in enclosed areas • Never fill the cylinder beyond 80% full. • An overfilled or improperly stored tank is a hazard due to possible gas release from the safety relief valve. • If you see, smell or hear escaping gas, immediately get away from the LP tank/grill and call your fire department. • If the above is not followed exactly, a fire causing death or serious injury may occur.
LP Tank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank" section of this manual. 1. LP tank must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. Str aig ht 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 4.
WARNING For Safe Use Of Your Grill And To Avoid Serious Injury: • • • • • Do not let children operate or play near grill. Keep grill area clear and free from materials that burn. Do not block holes in bottom or back of grill. Check burner flames regularly. Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
Ignitor Lighting Sideburner Ignitor Lighting 1. 2. 3. 4. Turn OFF gas burner control valves. Turn ON gas source or tank. To ignite SIDEBURNER, open sideburner cover. Turn sideburner knob to HIGE. and push IGNITOR button rapidly. 5. If sideburner does not light in 5 seconds, turn knob to OFF, wait 5 minutes, then repeat lighting procedure. s Do not lean over grill while lighting. 1. Turn OFF gas burner control valves. 2. Turn ON gas source or tank. 3. Open lid during lighting. 4.
Turning Grill Off CAUTION • Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop. Ignitor Check • Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector box or burner and electrodes. See "Troubleshooting" if no click or spark. SPIDER ALERT! GAS COLLECTOR BOX & IGNITOR BURNER CONTROL PANEL Valve Check • Important: Make sure gas is off at LP tank before checking valves.
Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grate and heat tent. 3. Under grill remove grease cup, disconnect ignitor wire from burner. 4. Inside grill remove burner assembly (A), clean ceramic portion of electrode with rubbing alcohol and a swab. 5. Clean outside of burner with soap and water.
PARTS LIST - Model No. 473720108 Key Qty Description . . . . . . . . . . . . . . . . . . . Part # Key Qty A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA BB CC DD EE FF GG HH Firebox. . . . . . . . . . . . . . . . . . . . . 80012226 Heat Shield, Firebox . . . . . . . . . . 80010068 Burner Assembly . . . . . . . . . . . . . 80010069 Lid . . . . . . . . . . . . . . . . . . . . . . . . 80012228 Logo Plate . . . . . . . . . . . . . . . . . . 80005765 Shelf, Sideburner. . . . . . . . . . . . .
PARTS DIAGRAM - Model No. 473720108 D E LL HH HH II KK C JJ B GG GG A OO BB NN AA V PP G F R DD EE EE S MM RR J J CC I P M H N U H I T SS EE K QQ Q L Q O W FF Y X Z Z FF Estimated assembly time: 30 minutes.
ASSEMBLY - Model No. 473720108 1 Left Leg ‘ Place upper leg as shown . NOTE: Left front and left back legs do not have leg extenders. In front, attach upper leg, side brace and left front leg (curve) with #10-24x1-1/4" screw and #10-24 flange nut. In back, attached upper leg, side brace and left back leg (straight) with #10-24x1-1/4" screw and #10-24 flange nut. Do not tighten. ‘ Attach support bracket in second hole from bottom of leg with a hinge pins and hitch pins (A). Upper Leg Hitch Pin Qty.
3 Tank Exclusion Wire “ Hook tank exclusion wire into legs with opening for LP cylinder on side brace side. Side Brace Larger opening side Tank Exclusion Wire 4 Upper and Lower Panels Lay front legs down on the floor. ‘ Slide upper panel under legs. Attach with #10-24x2" screws and#10-24 flange nuts. “ Fit lower panel around tank exclusion wire and attach with #10-24x2" screws and #10-24 flange nuts. Upper Front Panel #10-24x2" Screw Qty. 8 #10-24 Nut Qty.
5 Back Braces to Cart “ Remove screws and nuts from upper legs as shown. Attach back braces with #10-24x1-1/4" screws and #10-24 flange nuts. Side Brace Back Brace #10-24x1-1/4" Screw Qty. 6 Remove screws and nuts to attach brace #10-24 Flange Nut Qty. 6 6 Back Brace Wheels ‘ Turn assembly upside down. “ Insert axle rod into wheel, legs and other wheel. Attach with a wheel bushing and hitch pin. Wheel Bushing Qty. 1 HitchPin Qty.
7 Control Panel and Firebox Supports ‘ Stand cart upright. “ In front, slice control panel between left and right legs, attach control panel with #10-24x2" screws. Place firebox supports onto screws and tighten with #10-24 flange nuts. Tighten all screws. ‘ In back, attach upper firebox support with #10-24x2" screws and #10-24 flange nuts. Chamfer edge Firebox Support Control Panel #10-24x2" Screws Qty. 8 rt ca k of c a B #10-24 Flange Nut Qty.
9 5 Heat Shield ‘ Attach heat shield with #10-24x1/2" screws and #10-24 flange nuts. #10-24x1/2" Screw Qty. 2 Heat Shield #10-24 Flange Nut Qty. 2 Bac k 10 of c art Tank Retainer ‘ Insert tank retainer into side brace and secure with wing screw. #10-24x3/8" Wing Screw Qty.
11 Burner, Firebox and Control Knobs ‘ Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5mm fiber washers and #10-24 x ½” machine screws. Insert two #10-24x1-1/4” Screws from outer firebox, then fasten with two #10-24 flange nuts and 5mm fiber washers from inner. Repeat on the other side (A). ‘ Place firebox onto upper firebox supports. Make sure burner tubes are correctly engaged.
12 Shelves ‘ Insert mounting brackets into shelf supports with #10-24x1/2" screws (A). ‘ Attach mounting brackets to front of leg with 1/4"-20x1/2" screws. Back of leg with 1/4"-20x1-1/4" screw and1/4"-20 flange nuts (B). ‘ Repeat above steps for sideburner shelf. #10-24x1/2" Screw Qty. 8 1/4"-20x1/2" Screw Qty. 4 1/4"-20 Flange Nut Qty. 4 Mounting Bracket 1/4"-20x1-1/4" Screw Qty.
13 Sideburner ‘ Attach sideburner valve with #8x3/8" screws, Attach sideburner pan with #8x3/8" self-tap screws and 5mm ID 9mm OD fiber washers (A). ‘ Place sideburner into shelf (B). ‘ Make sure valve is inside sideburner tube. Attach sideburner with a wing nut. Hook burner clip to sideburner tube and around manifold. Attach sideburner ignitor wire (C). ‘ Press control knob onto valve stem and sideburner grate onto shelf (D). A #8x3/8" Self-TapScrew Qty. 3 #8x3/8" Screw Qty. 2 5mm Fiber Washer Qty.
14 Lower Hinges ‘ Attach lower hinges to back of firebox using #10-24x1/2" screws, 5mm fiber washers and #10-24 flange nuts. The center flat portion of the hinge should be at the bottom (see inset). 5mm #10-24x1/2" Fiber Washer Screw Qty. 8 Qty. 4 #10-24 Flange Nut Qty. 4 Lower Hinge Center flat portion of hinge on bottom. 15 Lid Handle and Upper Hinges ‘ Attach handle to lid with 7mm fiber washers and 1/4”-20 Wing Nut.
16 Lid ‘ Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Hinge Pin Qty. 2 Hitch Pin Qty. 2 17 Heat Tent ‘ Place heat tent into firebox. Align the slots on heat tent to heat tent support screws. Heat Tent 18 Cooking Grate ‘ Place grate into firebox. ‘ Hook condiment basket into upper front panel.
19 Swing Away ‘ Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Swing Away is installed upside-down. Swing Away Leg Wire Pivot Wire 20 Grease Cup Clip and Grease Cup ‘ Hang grease cup clip from bottom of firebox and place grease cup into grease clip.
Troubleshooting EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP tank. If hose is cut or cracked, replace valve/hose/regulator. See LP Tank Leak Test and Connecting Regulator To The LP Tank. Gas leaking from LP tank. • Mechanical failure due to rusting or mishandling. • Turn off LP tank valve.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. • Push-button sticks at bottom.. • Replace ignitor. • Sparking between ignitor and electrode. • Inspect wire insulation and proper connection. Replace wires if insulation is broken. Burner(s) will not match light. • See “GAS ISSUES:” on previous page. • Improper method of match-lighting. • See “Match-Lighting” section of Use and Care. • Out of gas. • Check for gas in LP tank.
LIMITED WARRANTY Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid, by the consumer, for review and examination.
Please register your grill online at: WWW.GRILLREGISTRATION.COM (If you register online, you do not need to send in this registration card.
STOP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-800-241-7548 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand owners manual. Never overfill LP cylinder. Overfilled cylinders may cause freeze-up of regulator. Check tubes for spider webs. Ensure valves are correctly installed in burner tubes.