PRODUCT GUIDE MODEL 463620412 C-21G0CB IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548.
TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Parts Diagram. . . .
WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.
GRILLING GUIDE – Getting Started First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing.
GRILLING GUIDE – Grilling 101 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, organize your food according to cooking technique and required cooking time, and optimize the use of your grilling area.
GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer. The meat's internal temperature and thickness can also affect cooking times. Cold and thicker meats will take longer to cook.
GRILLING GUIDE – Cleaning Your Grill Why Clean? We've all heard the saying 'An ounce of prevention is worth a pound of cure'. This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill. After each use, remove any remaining food particles from the cooking grate and inside of the grill using a grill brush.
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. Str aig ht Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
Sideburner Match Lighting Ignitor Lighting s Do not lean over grill while lighting. 1. Turn OFF gas burner control valves. 2. Turn ON gas at LP cylinder. 3. Open lid during lighting. 4. To ignite, turn left knob to the HI position. 5. Push IGNITOR button rapidly. 6. If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. 7. To ignite right burner, turn knob to the HI position. If ignitor does not work, follow match lighting instructions.
• Stainless steel surfaces: To maintain your grill’s high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
PARTS LIST Key Qty Description A 1 FIREBOX B 1 LID C 1 LOGO PLATE D 1 VALVE/HOSE/REGULATOR ASSEMBLY E 1 CONTROL PANEL F 1 BURNER G 1 ELECTRODE/COLLECTOR H 2 SIDE SHELF I 2 MOUNTING BRACKET, F/ SIDE SHELF, (LF/RB) J 2 MOUNTING BRACKET, F/ SIDE SHELF, (LB/RF) K 1 CART LEG,UPPER LEFT L 2 WHEEL M 1 AXLE ROD N 1 SIDE BRACE O 1 CART LEG,UPPER RIGHT P 1 MATCH HOLDER Q 1 RIGHT BACK LEG,STRAIGHT R 1 LEFT BACK LEG,STRAIGHT S 1 RIGHT FRONT LEG,CURVED T 2 EXTENDER U 1 LEFT FRONT LEG,CURVED V 2 SUPPORT BRACKET W 2 BACK
PARTS DIAGRAM C B GG Y H F AA II J Z FF G JJ I A HH O H K P EE CC I DD E J D N R S W BB Q V U M V T X L 16
ASSEMBLY Left Leg 1 ‘ Place one upper leg as shown . NOTE: Left front and left back legs do not have leg extenders. In front, attach upper leg, side brace and left front leg (curve) with #10-24x1-1/4" machine screw and #10-24 flange nut. ‘ Attach support bracket in the third hole from bottom of leg with hinge pins and hitch pins (A). Upper Leg Hinge Pin Qty.2 Hitch Pin Qty.2 Side B race Left Back Leg (Straight) #10-24x1-1/4’’ Machine Screw Qty.
3 Front Panel Lay front legs down on the floor Slide front panel between legs. Attach with #10-24x2’’ machine screws and #10-24 flange nuts. #10-24 Flange Nut Qty.4 Front Panel #10-24x2” Machine Screw Qty.4 4 Back Braces to Cart Attach back braces with #10-24x1-1/4’’ machine screws and #10-24 flange nuts. Wheels Turn assembly upside down. Insert axle rod into wheel, legs and other wheel. Attach with a wheel bushing and hitch pin. Attach all in second hole. Hitch Pin Qty.
5 Control Panel Stand cart upright In front, slide control panel between left and right legs, attach control panel with #10-24x2’’ machine screws and #10-24 flange nuts. Tighten all screws. Control panel #10-24 Flange Nut Qty.4 Side Brace #10-24x2” Machine Screw Qty.4 6 Valve/Hose/Regulator and Ignitor Attach valve/hose/regulator assembly to control panel with #10-24x1/2’’ machine screws. Attach ignitor to control panel using the stamped nut that’s provided.
7 Hook tank exclusion wires onto front panel brackets, attach other end to back brace with #8-32x3/8’’ sheet metal screws. #8-32x3/8’’ Sheet Metal Screw Qty.2 8 Heat Shield Attach heat shield with #10-24x1/2’’ machine screws and #10-24 flange nuts. Tank Retainer Insert tank retainer into side brace and secure with #10-24x3/8’’ wing nut. 10 #10-24x1/2” Machine Screw Qty.2 Heat Shield #10-24 Flange Nut Qty.2 Tank Retainer 20 #10-24x3/8’’ Wing Screw Qty.
9 Burner ,Firebox and Control Knob Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5x15 fiber washers and #10-24x1/2’’ machine screws. Insert #10-24x1-1/4’’ machine screws from outside the firebox, then fasten with #10-24 flange nuts and 5x15 fiber washers from the inside( A ). Place firebox on cart. Make sure burner tubes are correctly engaged with valves. If burner is not level from left to right, adjust the two screws attaching valve to control panel.
10 Shelves Attach mounting brackets to shelf support with #8-32x3/8’’ sheet metal screw and side shelf bushing (A). Attach mounting brackets to front of leg with 1/4’’-20x1/2’’ Machine Screws. Back of leg with 1/4’’-20x1-1/4’’ machine screws and 1/4’’-20 flange nuts(B). Repeat above steps for another side. Mounting Bracket 1/4’’-20x1-1/4’’ Machine Screw Qty.4 A 1/4’’-20x1/2’’ Machine Screw Qty.4 #8-32x3/8’’ Sheet Metal Screw 1/4’’-20 Flange Nut Qty.4 #8-32X3/8’’ Sheet Metal Screw Qty.
Hinges 11 Lower Attach lower hinges to back of firebox using #10-24x1/2’’ machine screws, 5x15 fiber washers and #10-24 flange nuts. The center flat portion of the hinge should be at the bottom(see inset). #10-24x1/2” Machine Screw Qty.4 5x15 Fiber Washer Qty.8 #10-24 Flange Nut Qty.4 Center flat portion of hinge on bottom Handle and Upper Hinges 12 LidAttach handle to lid with 7x15 fiber washers and 1/4’’-20 wing nuts(A).
13 Lid Place lid assembly onto firebox, aligning hinges. Upper Hinges fit inside lower hinges. Secure using two hinge pins and hitch pins. Tighten upper hinge screws. Hinge Pin Qty. 2 Hitch Pin Qty. 2 14 Heat Tent and Cooking Grate Place heat tent into firebox. Align the slots on heat tent to heat tent support screws. Place cooking grate onto firebox.
17 15 Hang grease cup clip from bottom of firebox and place grease cup into grease clip CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease Cup Clip Grease Cup 16 Tank collar opening must face to front of grill. Loosen wing nuts from tank retainer bracket. Set bottom of tank into notches of tank bracket. Place tank retainer bracket onto tank collar and tighten wing nuts. LP CYLINDER IS SOLD SEPARATELY.
DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP cylinder.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. PIEZO PUSH-BUTTON AND ROTARY: •Push-button sticks at bottom. •Replace ignitor. •Rotary knob rotates without clicking. •Replace knob. •Sparking between ignitor and electrode. •Inspect wire insulation and proper connection. Replace wires if insulation is broken. Burner(s) will not match light. •See “GAS ISSUES:” on previous page. •Match will not reach.
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Please register your product online at: www.charbroil.com/register (If you register online, you do not need to send in this registration card.) PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN 10 DAYS OF PURCHASE. FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED. THIS WARRANTY IS NON‐TRANSFERABLE. LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA. PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA. CONSERVE LA FACTURA.