PRODUCT GUIDE MODEL 463460711 IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548. Estimated assembly time: 35-40 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S.
TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Parts Diagram. . . .
WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.
GRILLING GUIDE – Getting Started First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing.
GRILLING GUIDE – Grilling 101 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, organize your food according to cooking technique and required cooking time, and optimize the use of your grilling area.
GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer. The meat's internal temperature and thickness can also affect cooking times. Cold and thicker meats will take longer to cook.
GRILLING GUIDE – Cleaning Your Grill Why Clean? We've all heard the saying, 'an ounce of prevention is worth a pound of cure.’ This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill. After each use, remove any remaining food particles from the cooking grate and inside of the grill using a grill brush.
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. Str aig ht Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
Ignitor Lighting (continued) 8. For grills equipped with ELECTRONIC IGNITION at each burner: Repeat steps 4 through 6 to light each burner. 9. Once each burner has ignited, turn knobs to desired setting. WARNING Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Perform burner flame check on sideburner, also. Always check flame prior to each use.
3. Remove carryover tubes and burners. 4. Detach electrode from burner. CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. VALVE CONTROL PANEL SPIDER WEBS INSIDE VENTURI BURNER In some areas of the country, spiders or small insects have been known to create “flashback” problems.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
PARTS LIST Key Qty Description A 1 FIREBOX, GRILL BOTTOM B 4 MAIN BURNER C 1 ELECTRODE, MAIN BURNER D 3 BURNER CARRY OVER TUBE E 1 CONTROL PANEL, MAIN F 1 ELECTRONIC IGNITION MODULE G 1 BUTTON, F/ IGNITION MODULE H 1 HOSE VALVE REGULATOR ASSEMBLY I 5 BEZEL F/ CONTROL KNOB J 5 CONTROL KNOB K 1 MATCH HOLDER L 1 GRILL LID M 1 GRILL LID INSERT N 1 LOGO PLATE F/ LID O 1 TEMPERATURE GAUGE P 2 LID BUMPER Q 1 HANDLE, F/ LID R 1 TOP LID HARDWARE S 4 HEAT TENT T 3 COOKING GRATE U 1 WARMING RACK V 1 SIDEBURNER GRATE W
PARTS DIAGRAM M L O TT Q N U S P S S S CC T D B B C T A V T R X UU WW Y XX E F AA G W J Z BB I GG H QQ DD RR KK II VV SS K FF LL MM HH EE NN PP II JJ OO 16
ASSEMBLY 1 Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure remove the Bent U Pin and save for future maintenance.
3 Attach front brace to side panels using two #10-24X1/2” screws, 5mm lock washers and 5mm flat washers on each side. Magnet 5mm flat washers #10-24x1/2” screws 5mm lock washers Rear 4 18 Attach rear cart brace to cart frames using two #8-32x3/8” screws, 5mm lock washers and 5mm flat washers on each side.
5 Insert wire ends on lower tank exclusion wire into bottom shelf (A). Attach with two #8-32x3/8" screws diagonally. Place upper tank exclusion wire on front brace and back brace as shown, secure with two #8-32x3/8" screws and #8-32 flange nuts (B). Magnet Front brace Upper tank exclusion wire #8-32 flange nut #8-32x3/8" screw Lower tank exclusion wire 6 Two #8-32x3/8" machine screws are installed partially in the cart side panel. Slide door hinges onto the screws as shown.
This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Insert 1/4-20x1/2" screws through side panels and firebox in all four corners. Secure with fiber washers and 1/4-20 flange nuts. 1/4-20 flange nut Fiber washer 1/4-20x1/2" screw Mount fascia onto side shelf using three #10-24x1/2" screws, 5mm lock washers and 5mm flat washers (A).
Repeat step 7 (A) on left side shelf. Hang sideburner shelf on tabs mounted on the firebox. Secure shelf brackets to cart side panel using two 1/4-20x1/2" screws, fiber washers and 1/4-20 flange nuts on each bracket (A). Secure fascia to firebox using two 1/4-20x1/2" screws, 7mm lock washers and 7mm flat washers (B). A A 2” s 0x1/ 1/4-2 fiber crew er wash flange nut CAUTION 7mm flat washer SHARP EDGES! Wear gloves if necessary.
11 Remove two #8-32x3/8" screws from sideburner valve bracket. From behind the fascia, place sideburner valve bracket into hole. Attach bezel to valve with #8-32x3/8" screws. Press sideburner control knob onto valve stem. Sideburner valve bracket Control knob bezel Control knob 12 Insert sideburner into sideburner drip pan (A), make sure burner tube engages with sideburner valve. Illustration (B) shows correct burner-to-valve engagement.
Place sideburner cooking grate into holes in drip pan. Sideburner grate Place four flame tamers over burners by inserting tabs into slots in front of firebox. Opposite ends of flame tamers rest on pins in back of firebox.
Place cooking grates into grill bottom. Cooking Grates To assemble Swing Away, first insert pivot wire into holes in side of grill lid. Second, insert leg wires into holes in sides of grill bottom.
17 Hang grease cup wire from bottom of firebox and place grease cup into grease cup clip. CAUTION Failure to install grease cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease Cup Wire Grease Cup Unscrew ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Screw ignitor cap onto ignitor.
19 LP tank is sold separately. Fill and leak check the tank (see Use & Care section) before attaching to grill and regulator. Once tank has been filled and leak checked, place tank into tank hole in bottom shelf. Make sure tank valve is facing front of grill. Put regulator assembly through circular opening of cart side panel. Connect regulator to tank valve securely. Secure tank with tank screw at rear of bottom shelf. Ensure Over Pressure Device (OPD) of tank valve face to front door.
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP cylinder.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full strength. • See Section III of Electronic Ignition System. Burner(s) will not match light.
Troubleshooting - Electronic Ignition Problem (Ignition) Check Procedure Prevention/Solution • Check battery orientation. • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.) • Has battery been used previously? • Replace battery with new alkaline battery. • Button assembly not installed properly. • Check to insure threads are properly engaged. Button should travel up and down without binding.
NOTES 30
Warranty Registration Department P.O.