SPARTAN 600 EFI SPARTAN XT 600 EFI OWNER’S MANUAL
INTRODUCTION Congratulations on the purchase of your Chironex Spartan side‐by‐side. With the purchase of the Spartan, you can now appreciate the high degree of craftsmanship. This manual will provide you with a good basic understanding of the features and operation of this side‐by‐side. This manual includes important safety information. It provides information about special techniques and skills necessary to ride your Spartan. It also includes basic maintenance and inspection procedures.
Table of Contents INTRODUCTION ............................................................................................................................................. 6 Identification number records .................................................................................................................. 6 SAFETY ........................................................................................................................................................... 7 Equipment Modifications..
Overloading the Vehicle .......................................................................................................................... 14 Operating a Damaged Vehicle ................................................................................................................ 14 Operating on Frozen Bodies of Water .................................................................................................... 14 Handling Gasoline ............................................................
Driving Downhill ...................................................................................................................................... 29 Driving Through Water ........................................................................................................................... 30 Driving Over Obstacles ............................................................................................................................ 30 Driving in Reverse ......................................
INTRODUCTION Failure to follow the warnings and safety precautions contained in this manual can result in severe injury or death. Your vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off‐road vehicles. A collision or rollover can occur quickly, even during routine manoeuvres like turning, driving on hills or over obstacles, if you fail to take the proper precautions. Read this owner’s manual.
SAFETY Equipment Modifications Your vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power. This vehicle may become less stable at speeds higher than those for which it is designed. Loss of control may occur at higher speeds.
Safety Warnings Failure to operate this vehicle properly can result in a collision, loss of control, accident or overturn which may result in serious injury or death. Be sure to read all of the following warnings about driving hazards and how to avoid them. These warnings are provided for your safety. Operating Without Instruction Operating this vehicle without proper instruction increases the risk of an accident.
Failure to Inspect Before Operating Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner's manual.
Carrying a Passenger Never carry a passenger until you have operated this vehicle for at least four hours. Carrying Multiple Passengers Carrying more than the stipulated number of passengers can affect the operator’s ability to steer and operate the controls, which increases the risk of loss of control and accidents. Never carry more than the stipulated number of passengers.
Turning Improperly Turning improperly could cause loss of traction, loss of control, an accident or overturn. Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster speeds. Physical Control of the Vehicle Removing hands from the steering wheel or hand holds or removing feet from the floor while riding increases the risk of loss of control and accident or overturn.
Improper Hill Climbing Improper hill climbing could cause loss of control or overturn. Use extreme caution when operating on hills. Always follow proper procedures for hill climbing as described in the owner's manual. Stalling While Climbing a Hill Stalling or rolling backwards while climbing a hill could cause an overturn. Maintain a steady speed when climbing a hill. If you lose all forward speed: Apply the brakes gradually until the vehicle is fully stopped.
Operating Improperly in Reverse Improperly operating in reverse could result in a collision with an obstacle or person. Always follow proper operating procedures as outlined in this manual. Before shifting into reverse gear, always check for obstacles or people behind the vehicle. When it's safe to proceed, reverse slowly. Driving Over Obstacles Improperly driving over obstacles could cause loss of control or overturn. Before operating in a new area, check for obstacles.
Overloading the Vehicle Overloading the vehicle or carrying/towing loads may cause changes in stability and handling, which could cause loss of control or an accident. Never exceed the maximum tow capacity for this vehicle. Never exceed the maximum weight capacity for this vehicle. Operating a Damaged Vehicle Operating a damaged vehicle can result in serious injury or death.
Exposure to Exhaust Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area. Operate this vehicle only outdoors or in well‐ventilated areas. Hot Exhaust Systems Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.
WARNING Operation of this vehicle by persons aged 16 and under increases the risk of severe injury or death. NEVER permit someone aged 16 or under to operate or ride in this vehicle. WARNING VEHICLE OVERTURN could cause severe injury or death. The cab frame is not designed or intended to provide rollover protection. MAXIMUM WEIGHT CAPACITY: 660 lbs. (300 Kg) THIS INCLUDES THE WEIGHT OF THE OPERATOR, PASSENGER AND ACCESSORIES. REFER TO THE OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.
FEATURES AND CONTROLS Component Locations 17
Indicator and Warning Lights 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.
Switches 1. Reverse over‐speed over‐ride switch: The engine is equipped with a speed limiter which is activated when the vehicle is in reverse gear and/or in 4WD locked mode. When this button is pressed, this speed limiter is switched off. 2. Windshield wiper switch: When the vehicle is equipped with our windshield with electric wiper, this switch is used to activate the electric wiper. 3. Low beams / High Beams switch 4. Light switch 5. Warning indicator light switch (four way flashers) 6.
Seats Driver’s Seat Adjustment If you want to adjust the backrest of the seat forward or rearward, rotate the knob (1) which is located at the inner edge of the seat in clockwise or anticlockwise direction. Seat Belts This vehicle is equipped with three‐point lap seat belts for the operator and passenger. Always make sure the seat belts are secured for both the operator and passenger before riding. To wear the seat belt properly, follow this procedure: 1.
Fuel Cap Never allow a child to refuel or handle gasoline. The fuel tank filler cap is located on the left‐hand side of the vehicle behind the operator seat. When refuelling, always use unleaded gasoline. Ignition Switch The ignition switch has four positions: 1. “OFF” (close) position: All circuits are turnoff except emergency light, electric fan and cigarette lighter. 2. “ACC” position: lights, MP3, horn, windshield wiper 3.
Gear Shifter R: Reverse N: Neutral L: Low gear H: High gear The gear shifter is located between the seats. To change gears, stop the vehicle, and with the engine idling, move the lever to the desired gear. Do not attempt to shift gears with the engine speed above idle or while the vehicle is moving. Tip: Maintaining gear linkage is important to assure proper transmission function. See your dealer if you experience any shifting problems.
OPERATION Failure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual. Vehicle Break‐in Period The break‐in period for your new vehicle is defined as the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part is as important as a proper break‐in period.
Pre‐Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition.
Starting the Engine 1. 2. 3. 4. 5. Sit in the driver's seat and fasten the seat belt. Place the transmission in neutral. Set the parking brake. Apply the brakes. Do not press the throttle pedal while starting the engine. Turn the ignition key to the “ST” position. Engage the starter for a maximum of five seconds. Release the key when the engine starts. NOTICE: Operating the vehicle immediately after starting could cause engine damage.
New Operator Driving Procedures 1. Read and understand the owner's manual and all warning and instruction labels before operating this vehicle. 2. Review the section of this owner’s manual about starting the engine, stopping the engine, braking and parking (page 25). 3. Perform the pre‐ride inspection (page 23). 4. Wear appropriate riding gear, including an approved helmet and eye protection (goggles or face shield). 5. Select a level, open area to practice driving. 6.
Driving with a Passenger 1. Complete the New Operator Driving Procedures outlined on page 25. 2. Perform the pre‐ride inspection. See page 24. 3. Do not carry a passenger until you have at least four hours of driving experience with this vehicle. 4. Never operate with a passenger under 12 years of age. Make sure the passenger is tall enough to comfortably and safely sit in the passenger seat with the seat belt secured, both feet on the floor and hands grasping the hand holds. 5.
Driving on Slippery Surfaces When driving on slippery surfaces such as wet trails, loose gravel, sand or ice, be aware of the possibility of skidding and sliding. Skidding or sliding can cause loss of control or overturn, especially if the tires regain traction unexpectedly. When operating on slippery surfaces such as ice or loose gravel slow down and use extra caution to help prevent skidding or sliding. Always use extra caution when operating on sand or on rough, slippery or loose terrain.
Driving Uphill Whenever traveling uphill, follow these precautions: 1. 2. 3. 4. 5. 6. 7. Always check the terrain carefully before ascending a hill. Avoid steep hills（15° maximum). Drive straight uphill. Never climb hills with excessively slippery or loose surfaces. Drive at a steady rate of speed. Never press the throttle suddenly. Avoid unnecessary changes in speed or direction. Never go over the crest of a hill at a high speed.
Driving Through Water Your vehicle can drive through shallow water. Make sure the water is no deeper than the floor of the vehicle. Follow these precautions when driving through water: 1. Check water depth. Never drive through water that is deeper than the floor level. 2. After driving through water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads.
Driving in Reverse Follow these precautions when driving in reverse: 1. 2. 3. 4. 5. Always check for obstacles or people behind the vehicle. Apply the throttle lightly. Never apply the throttle suddenly. Reverse slowly. Apply the brakes lightly to stop. Avoid making sharp turns. Parking on an Incline A rolling vehicle can result in serious injury. Avoid parking on an incline. If parking on an incline is unavoidable, follow these precautions: 1. 2. 3. 4. Place the transmission in neutral.
MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine parts available from your dealer. Service and adjustments are important for proper vehicle operation.
Perform all services at whichever maintenance interval is reached first.
Engine Oil Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 32. Oil may need to be changed more frequently if the recommended oil is not used. Oil Recommendations NOTICE: Mixing brands or using non‐recommended oil may cause serious engine damage. Always use the recommended oil. Never substitute or mix oil brands. Oil Check Maintain the oil level within the safe range on the dipstick. Do not overfill. 1. 2. 3. 4.
Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 32. Always change the oil filter whenever changing oil. The engine drain plug is located on the bottom of the crankcase. 1. Position the vehicle on a level surface. Set the parking brake. 2. Start the engine. Allow it to idle for two to three minutes, Stop the engine. 3. Clean the area around the drain plug. CAUTION: Hot oil can cause burns to skin.
Transmission (Main Gear case) Fluid Check The fill plug is located on the rear of the gear case. Access the fill plug through the right rear wheel well. Maintain the fluid level at the bottom of the fill plug hole. 1. 2. 3. 4. 5. Position the vehicle on a level surface. Remove the fill plug. Check the fluid level. Add the recommended fluid as needed. Reinstall the fill plug. Fluid Change 1. 2. 3. 4. 5. 6. 7. The drain plug is located on the bottom of the gear case. Remove the fill plug.
CVT System Cleaning: The CVT rotates at high speeds. Ensure no dirt, dust, rocks etc. enter the CVT. This will reduce the operating life of the system. This is especially true of the belt. So before performing any work on the CVT assembly, ensure the system is free of any dirt, rocks, etc…. CVT Maintenance: Every 1000 kilometers, 12 months, or 100 hours (whichever comes first), the primary and secondary pulleys as well as the belt should be checked for wear and abrasion. Replace if necessary.
Filter System Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 32. Access the air box through the rear left wheel well. 1. 2. 3. 4. 5. 6. 7. 8. 1. 2. 3. 4. Loosen the air filter latches (1) and remove the cover (2). Loosen the screw (3). Remove the filter element (4) from the air box. Wash the filter element in warm soapy water, then rinse and let dry. If the filter element is damaged, install a new filter.
Cooling System 1. Place the vehicle on a levelled surface. 2. Check the coolant level in the coolant reservoir. The engine must be cold as the coolant level will vary with engine temperature. 3. If the coolant is at or below the minimum level mark, remove the reservoir cap, add coolant to the maximum level mark, and install the reservoir cap. NOTE: The coolant should be between the minimum and maximum level marks. Don’t remove the radiator cap when the engine and radiator are still hot.
EFI System The throttle body controls the engine’s cylinder air intake volume which controls engine's rotational speed and the load. The throttle body consists of two channels: the main channel and the by‐pass channel. The air intake valve of the EFI throttle body is controlled by a cable from the accelerator pedal. A throttle position sensor (TPS) in the throttle body transmits the position of the air intake to the ECU.
Brakes Always check brake pedal travel and the brake fluid reservoir level before the use of the vehicle. When applied, the brake pedal should feel firm. Any sponginess would indicate a possible fluid leak or low brake fluid level. This must be corrected before riding. See below for brake fluid information. If you discover any irregularities in brake system operation, contact your dealer for proper diagnosis and repairs.
Tires Operating your vehicle with worn tires will increase the possibility of skidding, loss of control and an accident, which could result in serious injury or death. Always replace tires when the tread depth measures 1/8" (3 mm) or less. Improper tire inflation or the use of non‐standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury. Always maintain proper tire pressure.
Vehicle Immersion NOTICE: If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle to your dealer before starting the engine. If it's impossible to take your vehicle to a dealer before starting it, follow the steps outlined below. 1. Move the vehicle to dry land. 2. Check the air box. If water is present, dry the air box and replace the filter with a new filter. Thoroughly dry the air filter. See page 38. 3. Remove the spark plugs. 4.
Fuse replacement The fuses are under the meter cover. If a fuse is blown, turn off the main switch and the switch of the circuit in question. Then, install a new fuse of the specified amperage. Turn on the main switch. If the fuse immediately blows again, consult your dealer. Specified fuses: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.
Cleaning and Storage Washing the Vehicle Keeping your vehicle clean will not only improve its appearance but it can also extend the life of various components. Before washing the vehicle, you must pay attention in order to prevent the water from entering inside the CTV system from the CVT inlet and outlet ducts. NOTICE: Water in the CVT system could cause the drive belt to become wet and slip in the clutches.
Malfunction Analysis and Elimination （I）Engine malfunction Malfunction phenomenon Starting difficultly or failure to start Malfunction system Low compression No ignition generated from plug No fuel in Throttle body Erratic idle or won’t idle. Miscellaneous Mechanical reasons Electric parts problem Poor mid to high rpm performance Mechanical problem Blue exhaust smoke Mechanical fault Reason 1. 2. 3. 4. 5. 6. 7. 8. 1. 2. 3. 4. 5. 6. 1. 2. 3. 4.
（I）Engine malfunction Malfunction phenomenon Poor engine power Malfunction system Fuel supply system fault Reason 1. Throttle body inlet blockage 2. Air filter is dirty 3. Intake manifold leak 4. Too much oil 5. Blocked injector 6. Low fuel pressure Electrical parts problem Mechanical problem Engine overheats Fuel system fault Electric System problem Intake, combustion, or exhaust problems Engine cooling system Miscellaneous 1. 2. 3. 4. 5. 1. 2. 3. 4. 5. 6. 7. 1. 2. 3. 1. 2.
（I）Engine malfunction Malfunction phenomenon Noise from engine Malfunction system Noisy valves Noise from piston Noise from timing chain Reason 1. 2. 3. 1. 2. 3. Gap on valve is too big Spring on valve is broken Rocker arm is worn or broken Piston worn out Cylinder worn out Carbon build up in combustion chamber 4. Piston pin or pin hole worn out 5. Piston rings worn out 1. Chain stretched 2.
（I）Engine malfunction Malfunction phenomenon Low coolant temperature Malfunction phenomenon Cooling System Spark weak Ignition System （II）Malfunction in transmission system Malfunction Malfunction phenomenon system Vehicle speed does not Transmission increase with engine system speed Gear shift problems Gear Box or Gear shifting system Malfunction phenomenon 1. 2. 3. 1. 2. 3. 4. 5.
（III）Malfunction in running system, suspension and steering organization Malfunction Malfunction Reason phenomenon system Uneven ride Running system 1. Uneven tire pressures Abnormal tire wear Front wheel s vibrate or shake Steering is heavy Steering running system, suspension Steering, running system, suspension Steering , running system, suspension 2. Uneven load 3. Uneven shock spring adjustment 4. Improper wheel alignment 5. Uneven braking or locked brake 6.
（IV）Malfunction in brake system Malfunction Malfunction phenomenon system Brake is not firm Brake system Brakes are pulling to one side or the other Steering, running system, suspension Reason 1. 2. 3. 4. 5. 6. 7. 8. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Brakes do not release Brake system 1. 2. 3. 4. 5. 6.
（V）Malfunction in lights, instrument panel, starter system Malfunction Malfunction Reason phenomenon system Front headlight does not Lighting system 1. Bulb has been damaged illuminate 2. Fuse has been burned 3. Headlight relay not working 4. Faulty ground wire 5. Faulty switch 6. A short has occurred in the circuit Headlamp does not light Lighting system 1. Bulb has been damaged 2. Poor ground or short circuit Parking light does not 1. Faulty relay illuminate 2. Bulb is burned out 3. Grounding is bad 4.
WARRANTY All warranty information can be obtained through your dealer or online at www.chironex.com.
SPECIFICATIONS MODEL Engine: Engine type Cooling system Fuel system Cylinder arrangement Displacement Power Starting system Lubrication system Engine oil: Type SPARTAN / SPARTAN XT 4‐stroke, EFI Liquid cooled Electronic fuel injection (EFI) One cylinder 594 cc 38 hp Electric Pressure spray Recommended engine oil classification Without oil filter cartridge replacement With oil filter cartridge replacement Final gear case oil: Type Periodic oil change Front differential oil: Type Periodic oil change Fuel:
MODEL Tires: Type Size Brakes: Front brake Rear brake Suspension: Front suspension Rear suspension Front shock absorber Rear shock absorber Dimensions: Overall length Overall width Overall height Wheelbase Ground clearance Weight Capacities: Top speed Towing capacity Weight capacity Electrical: Ignition system Generator system Battery Headlight Tail/brake light SPARTAN / SPARTAN XT front rear Tubeless 25x8‐12 25x10‐12 type operation type operation Dual disc brake Foot pedal Dual disc brake Foot pedal I
