CP2210 Setup Guide 020-100524-04
CP2210 Setup Guide 020-100524-04
NOTICES COPYRIGHT AND TRADEMARKS Copyright ©2014 Christie Digital Systems USA, Inc. All rights reserved. All brand names and product names are trademarks, registered trademarks or trade names of their respective holders. REGULATORY The product has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the product is operated in a commercial environment.
Table of Contents 1: Introduction 1.1 Cinema projector Labels and Marking ........................................................................................1-1 1.2 General Precautions .....................................................................................................................1-1 1.3 AC/Power Precautions.................................................................................................................1-2 1.4 Lamp Precautions .......................................
Table of Contents 4.4 Adjust Offset................................................................................................................................4-2 4.5 Adjust Left and Right Boresight ..................................................................................................4-2 4.6 Adjust Horizontal Boresight ........................................................................................................4-3 4.7 Adjust DMD Convergence ........................................
Table of Contents 7.17 Data is Cropped from Edges.....................................................................................................7-4 7.18 The cinema projector is On, but There is No Display ..............................................................7-4 7.19 The Display is Unstable............................................................................................................7-5 7.20 The Display is Faint......................................................................
1 Introduction This manual is intended for professionally trained operators of Christie high-brightness projection systems. These operators are qualified to replace the lamp and air filter, but should not attempt to install or service the cinema projector.
Introduction not exposed to cumulative radiation levels exceeding the government guidelines for your area. 2) Be aware that some medications are known to increase sensitivity to UV radiation. This cinema projector must be operated in an environment that meets the operating range specification, as listed in Section 6 - Specifications from the CP2210 User Manual (020-100410-xx). 1.3 AC/Power Precautions WARNING 1) Use only the AC power cord supplied.
Introduction Wear Protective Clothing Never open the lamp door unless you are wearing authorized protective clothing such as that included in a Christie Protective Clothing Safety Kit (P/N: 598900-095). Recommended protective clothing includes, but may not be limited to a polycarbonate face shield, protective gloves, and a quilted ballistic nylon jacket or a welder’s jacket. NOTE: Christie’s protective clothing recommendations are subject to change.
2 Installation and Setup This section provides information and procedures for positioning and installing the cinema projector. You need these tools to install the CP2210 cinema projector: • 19 mm wrench • Protective safety clothing (if you are replacing the lamp) • Lamp This section explains how to install, connect and optimize the cinema projector for delivery of superior image quality.
Installation and Setup 2.3.3 Adjustable Feet For many cinema installations, the cinema projector is inclined slightly forward to match screen tilt and to minimize the amount of vertical offset required. Turn the adjustable feet to increase or decrease the cinema projector height as needed for proper leveling and/or slight tilt. See Section 2.5 Adjust Tilt and Level the Cinema Projector for details on how to adjust the feet and how to properly secure the cinema projector. 2.3.
Installation and Setup • GPIO: Connect external I/O devices, such as the Christie ACT, for remote control of a limited number of cinema projector functions. See Section 3 Connect Devices to the cinema projector for GPIO pinouts. • SCCI: A Simple Contact Closure Interface (SCCI) port that provides the following functions upon a simple dry contact closure: Lamp ON/OFF and Douser Open/Closed. • RS232 ICP: For direct DLP communication. Trained users required.
Installation and Setup • OFF: Not detected. • Red: Detected communication problems etc. • Green: Detected and working properly. • LD: Link Decrypter (Enigma) Status (Bi-color Red/Green) • OFF: Not detected. • Red: Detected communication problems etc. • Green: Detected and working properly. • IMB: Image Media Block Status (Bi-color Red/Green) • OFF: Not detected. • Red: Detected communication problems etc. • Green: Detected and working properly.
Installation and Setup 2.4 Position the Cinema Projector WARNING • All installation procedures must be performed by a qualified technician in a restricted access location. • Never operate the cinema projector without all of its covers in place. • cinema projector uses a high-pressure lamp that may explode if improperly handled. Always wear manufacturer approved protective safety clothing (gloves, jacket, face shield) whenever the lamp door is open or while handling the lamp.
Installation and Setup 2.5 Adjust Tilt and Level the Cinema Projector Auto LampLOC™ must be run any time you move or level the cinema projector. Disconnect the cinema projector from AC when adjusting the tilt angle or leveling the cinema projector. The CP2210 lens should be centered and parallel with the screen. This orientation ensures optimum lens performance with minimal offset.
Installation and Setup Figure 2-3 Tighten Mounting Arm 3. Connect the cable from the TPC to the connector on the rear panel of the cinema projector. 4. Adjust the angle of the TPC. 2.7 Connect Optional Exhaust Ducting Connect the existing outside-venting ductwork to the 8 inch diameter exhaust port on the top of the cinema projector. Confirm that there are no obstructions or bends in the ducting, and all air intakes are free of obstructions.
Installation and Setup The lens seals the projection head, preventing contaminants from entering the main electronics area. Do not operate the cinema projector without a lens installed. Install a lens plug when you install or transport the cinema projector. 1. Turn the lens clamp to the OPEN position. Figure 2-5 Insert Lens 2. Remove the two hex screws from the lens mount 2.9. 3. Orient the lens so the lens retaining ring mounts line up with the lens mount. 4.
Installation and Setup 1. Install the M-MALM according to the instructions provided with the kit. Ensure the primary lens is optimized first for best optical alignment, offset and boresight. 2. Loosen the holding clamp on the auxiliary lens mount and adjust rotation of the whole anamorphic lens so the image remains perfectly square with anamorphic in and out. 3. Adjust location of anamorphic lens so the image does not shift left or right with the anamorphic lens IN and OUT. 4.
Installation and Setup • Always wear Christie approved protective safety clothing (P/N: 59-8900-095) whenever the internal lamp door is open or while handling the lamp. • Never attempt to access the lamp while the lamp is ON. Wait at least 15 minutes after the lamp turns OFF before powering down, disconnecting from AC and opening the internal lamp door. 1) Auto LampLOC™ must be run any time the lamp is removed (inspected or changed). 2) DO NOT place heavy objects on the open rear access door. 1.
Installation and Setup 1. Connect one end of the cinema projector power cord to the AC receptacle on the rear of the cinema projector and the other end to an AC outlet. 2. Turn the AC switch to the left (Figure 2-9). 2.14 Connect Sources and Turn the Cinema Projector On After you install the lamp, you can connect external cinema servers and sources. Before you ignite the lamp for the first time, use this procedure to ensure successful communication with input devices. Figure 2-9 Connecting to Power 1.
3 Connect Devices to the cinema projector This section provides information and procedures for connecting input devices to the cinema projector. You connect input devices to the input panel located on side of the cinema projector 3.1 Connect a Cinema Server Cinema servers reside outside the cinema projector and are connected to one of the ports on the cinema Projector Intelligence Board (PIB) located on the left (operator’s) side of the cinema projector.
Connect Devices to the cinema projector 3.2 Connect a Communications Device The RS232 PIB port located on the PIB faceplate utilizes Christie-proprietary protocol and is intended for Christie accessories or automation controllers only. To communicate with the cinema projector, connect the equipment to an Ethernet hub or switch. Figure 3-2 Connecting Communications 3.
Connect Devices to the cinema projector 8 Health Output Out 9 Ground Out Open Collector Low when one of the following interlocks is tripped or conditions present: • Lamp Door • Lamp Blower • Extractor • Tamper • Marriage • Ballast Communication The show will not be able to play. Open Collector High when all interlocks relevant to CineLink and Lamp are not tripped. The show is able to play. Ground NOTE: All SCCI inputs require a pulse input of 50ms to several seconds to operate reliably.
Connect Devices to the cinema projector As shown in the tables, each available pairing of pins (±) is defined as either an input or output. Four inputs and three outputs have already been predefined. Configure a pin as an input if you want the cinema projector to respond to an incoming signal, or as an output if you want an external device to respond to the cinema projector.
Connect Devices to the cinema projector 3.5 Connect Devices to the 3D Connector The 3D connector is a 15-pin D-sub connector (female) located on the PIB input panel. This table lists the control functions available through the 3D connector. PIN SIGNAL NAME DIRECTION DESCRIPTION 1 +12V Out 2 3 4 GND GND RS232_RX / / In 5 RS232_TX Out Power to 3D device. Maximum 1A (total between both +12V pins). Ground Ground Data to cinema projector from 3D device. 1200 Baud, 8 bits, no parity.
4 Adjust the Image This section provides information and procedures for adjusting the cinema projector image. 4.1 Maximize Light Output To ensure optimal operation and peak screen brightness, use LampLOC™ to adjust the lamp position whenever you install a new lamp in the cinema projector. When you complete the LampLOC adjustment, the lamp is centered and is the correct distance from the illumination system. Before running LampLOC, verify that • The lamp is on and the douser is open.
Adjust the Image 4.3 Basic Image Alignment This procedure ensures that the image reflected from the digital micromirror device (DMD) is parallel and centered with the lens and screen. This procedure must be completed before you complete a boresight adjustment. 1. Verify the CP2210 is properly positioned relative to the screen. See 2.4 Position the Cinema Projector. 2. Display a test pattern that you can use to analyze image focus and geometry. The framing test pattern works well for this. 3.
Adjust the Image It is recommended that top/bottom boresight be completed before horizontal boresight. NOTE: Typically, horizontal boresight does not require adjustment. It should only be adjusted if a large horizontal angular offset to the screen is required. A Cap Screw: Adjusts Top/Bottom Boresight B Set Screw: Locks/Unlocks Cap Screw Figure 4-2 Top/Bottom Image Adjustment 1. Tap the Test Patterns button on the Main Panel. 2. Tap All Test Patterns. 3. Tap DC2K Framing. 4.
Adjust the Image 1. When top/bottom boresight is complete, adjust the image at the left and right sides of the screen. A Right Boresight Cap Screw B Right Boresight Set Screw C Left Boresight Cap Screw D Left Boresight Set Screw Figure 4-3 Left/Right Image Adjustment 2. Tap the Test Patterns button on the Main Panel. 3. Tap All Test Patterns. 4. Tap DC2K Framing. 5. Loosen the right boresight set screw with a 5mm hex key. (Figure 4-3/B). 6.
Adjust the Image 4.7 Adjust DMD Convergence DANGER UV EXPOSURE! Protective UV glasses must be worn when performing convergence adjustments. A convergence problem occurs when one or more projected colors (red, green, blue) appears misaligned when examined with a convergence test pattern. Normally, the three colors should overlap precisely to form pure white lines throughout the image and one or more poorly converged individual colors may appear adjacent to some or all of the lines.
Adjust the Image 4.10 Electronic Screen Masking You can use the masking tool to correct image edge blanking. The masking tool produces results that are similar to filing the aperture plate in a film cinema projector. After you create the Flat and Scope screen files you can use them in multiple channels. To learn more about accessing channels, see Channel Setup: Config 1 Window. To learn more about creating screen files, see Advanced Setup: Screen File Setup Window.
5 Operation This section describes how to operate the CP2210 cinema projector. 5.1 Turn the Cinema Projector On DO NOT attempt to turn the cinema projector on if the AC supply is not within the specified voltage range. 1. Ensure the circuit breaker for the cinema projector is ON. 2. On the Touch Panel Controller (TPC), tap and hold the green power 3. On the TPC, tap and hold the light bulb 5.2 icon. icon to ignite the lamp. Turn the Cinema Projector Off 1.
6 Maintenance This section provides information and procedures for performing cinema projector maintenance. You should read through this section in its entirety before performing maintenance activities. When you perform cinema projector maintenance, obey all warnings and precautions. 6.1 Inspect Ventilation Vents and louvers in the cinema projector covers provide ventilation, both for intake and exhaust. Never block or cover these openings.
Maintenance 6.4 Inspect the Lamp DANGER Always disconnect from AC and wear authorized protective safety gear. • Check the contact surfaces of the anode (positive) and the cathode (negative) connections for cleanliness. • Clean electrical contact surfaces regularly to prevent contact resistance from scorching connectors. Use an approved contact cleaner. • Verify that all electrical and lamp connections are secure. 6.
Maintenance 6.5.2 Clean the Lamp Reflector Inspect the mirror surface (reflector) for cleanliness when you remove the lamp for replacement. Wear protective clothing while inspecting or cleaning. Color variations on the reflector are normal. Remove Dust 1. Brush most of the dust off with a camelhair brush or use a dust-free blower. 2. If some dust remains, leave it. Some dust is inevitable. Avoid unnecessary cleaning. Remove Fingerprints, Smudges, or Oil 1.
Maintenance 6.7 Inspect and Clean Lamp Blower NOTICE! DO NOT bend the impeller blades or loosen the balancing weights. A clogged lamp blower impeller or motor can reduce air flow leading to possible overheating and lamp failure of the lamp. 1. Vacuum loose dirt from the lamp blower impeller. 2. If necessary, use a brush with hot water. 6.8 Replace the Lamp DANGER 1)Lamp replacement must be performed by a qualified service technician. 2) EXPLOSION HAZARD.
Maintenance g. With the lamp removed, visually inspect the reflector for dust. If necessary, clean the reflector. A Reflector B Anode Wire C Isolator Screws D Anode Nut E Cathode Screw F Cathode Nut G Cathode Clamp H Cathode Wire Figure 6-2 Lamp Assembly 7. Remove the new lamp from the protective case. NOTE: Before removing the lamp from the case loosen the cathode screw and remove the cathode nut from the lamp. 8.
Maintenance 11. Software Adjustments. In the Advanced Setup: Lamp History window, tap the Add Lamp button and record lamp type, serial number, reason for change and number of the hours logged on to the lamp. If the lamp has not been previously used, enter 0. Tap Save to save the data entered (Figure 6-3). 12. Power the Lamp ON. Tap to turn the lamp ON. from the TPC Main panel 13. Adjust LampLOC™. Immediately adjust lamp position (LampLOC™) via Advanced Setup: LampLOC™ Setup window.
Maintenance 6.10 Replace the Air Filter Use only high efficiency Christie approved filters. Never operate the cinema projector without the filter installed. Always discard used air filters. You should check the condition of the light engine air filter monthly. Replace the light engine air filter when you replace the lamp module or sooner if you are operating the cinema projector in a dusty or dirty environment. The filter is located on the right side of the cinema projector behind the air filter cover. 1.
Maintenance 6.11 Replace the Lens 1. Tap and hold the red power button on the TPC Main panel to turn the lamp and cinema projector off. 2. Allow the lamp to cool for a minimum of 10 minutes. 3. Unplug the cinema projector. Figure 6-5 Lens Assembly 4. Install the lens cap and release the lens clamp by pushing it up (Figure 6-6). Figure 6-6 Release Lens Clamp 5. If necessary, remove the 2 cap screws securing the lens to the lens mount using a 5mm hex key (Figure 66).
Maintenance 10. For added stability, secure the cap screws provided on the lens mount. If you have installed a large zoom lens, one or more of the screws may be inaccessible - simply tighten those that are accessible. NOTE: Recommended for heaviest lenses, such as 0.8:1 and 1.3-1.75:1. Figure 6-7 Install Lens CP2210 Setup Guide 020-100524-04 Rev.
7 Troubleshooting If the cinema projector does not appear to be operating properly, note the symptoms and use this section as a guide. If the problem can not be resolved, contact your dealer for assistance. NOTE: A qualified service technician is required when opening an enclosure to diagnose any “probable cause”. 7.1 Cinema Projector Does Not Turn On • Verify the wall circuit breaker is on. If there is a problem with the wall circuit breaker turning off, contact a certified electrician.
Troubleshooting 7.3 Lamp Suddenly Turns Off • • • • Tap Menu > Advanced Setup > Lamp Power/LiteLOC Setup. Increase the lamp power. Tap Menu > Status and then Interlocks in the left pane. Review and correct all interlock failures. If EVB errors occur, check the door interlock. Tap Menu > Status and then Temperatures in the left pane. Verify if the DMD temperatures are too high. If the temperatures are too high, cool the cinema projector.
Troubleshooting 7.8 Cannot Establish Communication with cinema projector Verify all input devices have the same subnet mask and unique IP addresses. 7.9 Blank Screen, No Display of Cinema Image • • • • • • • Ensure the lens cap is not on either end of the lens. Ensure the lamp is ON. Confirm all power connections are still OK. Ensure the douser is OPEN by verifying the state of the douser on Main panel. Ensure any test pattern other than the full black test pattern displays properly.
Troubleshooting 7.14 Display is Not Rectangular • • • • Verify the cinema projector is level and the lens surface and screen are parallel to one another. Adjust the vertical offset of the lens mount with the vertical offset knob or ILS. Check that the anamorphic lens is straight. Rotate to orient the aperture correctly. Tap Menu > Advanced Setup > Screen File Setup and verify the settings for the screen file are correct. 7.15 Display is Noisy • Adjust the input source pixel tracking, phase, and filter.
Troubleshooting 7.19 The Display is Unstable • Verify that the input device is connected properly. If the input device is not connected properly, the cinema projector repeatedly attempts to display an image. • The horizontal or vertical scan frequency of the input signal may be out of range for the cinema projector. • The sync signal may be inadequate. Correct the source problem. 7.20 The Display is Faint • Verify the input source is terminated only once.
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