Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instructions This document contains important instructions for unpacking Cisco 12016, Cisco 12416, and Cisco 12816 Routers. The unpacking instructions cover both the original 12016 series routers and the newer 12016 enhanced series routers. Review these instructions before you open the shipping container.
This document includes the following topics: • System Unpacking Overview, page 3 • Tools and Equipment, page 8 • Unpacking the Router, page 8 • Regulatory, Compliance, and Safety Information, page 21 • Obtaining Documentation, page 21 • Documentation Feedback, page 23 • Obtaining Technical Assistance, page 23 • Obtaining Additional Publications and Information, page 26 Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instructions 2 78-16081-02
System Unpacking Overview System Unpacking Overview Figure 1 shows an exploded view of the shipping package for the router.
System Unpacking Overview When it is packaged for shipment, the router is equipped as ordered, with all components installed. Because of the weight and height of the router, the router shipping pallet incorporates a scissor-jack platform that enables a team of two installers to remove a fully loaded router from the pallet and insert it into an equipment rack, or extract a fully loaded router from a rack, without removing any of the components from the chassis.
System Unpacking Overview The shipping pallet consists of a U-shaped wood and foam pallet body and a wood and foam pallet front bar (Figure 2). The pallet front bar fastens to the open end of the pallet body to create the fourth bearing surface for the scissor-jack platform and to complete the base needed to support the walls of the shipping container.
System Unpacking Overview The accessories for the router ship in five boxes that are assembled into an accessory package (Figure 3).
System Unpacking Overview The five accessory boxes include: • One box that contains the rack-mounting platform, which must be installed in the equipment rack before inserting the router. • One box that contains two optional center-mount rack-mounting brackets. • Two boxes that contain the two vertical cable-management troughs, which are installed on either side of the router after it has been installed in the equipment rack.
Tools and Equipment Tools and Equipment You need the following tools and equipment to unpack the router: • A knife or scissors (to cut the packaging straps on the shipping container) • 9/16-inch (14-mm) wrench (for chassis hold-down bolts and pallet hold-down bracket bolts) • 3/4-inch (19-mm) socket and ratchet wrench • Wire cutters • Safety hand truck with retractable safety leg wheels and security strap, such as the Stevens Appliance Truck Company “Escort,” Model STEV SRT-M-66 (distributed by Mc
Unpacking the Router Step 2 Step 3 To remove the corrugated top cap from the shipping container, follow these steps: a. Cut the four straps that wrap around the sides of the container from top to bottom. b. Separate the top cap from the side panels and lift off the cap from the shipping container. c. Safely set aside the top cap. To remove the corrugated U-shaped side panels, follow these steps: a.
Unpacking the Router Removing the Router from the Shipping Pallet This section describes how to remove the router from the shipping pallet. Refer to Figure 4 and Figure 5 for the location of items referred to in the steps. Figure 4 shows the router and scissor-jack platform mounted on the shipping pallet.
Unpacking the Router Figure 5 shows a summary view of how to separate the chassis and scissor-jack platform from the shipping pallet.
Unpacking the Router To remove the router from the shipping pallet and move it to the rack, follow these steps: Remove the two hold-down brackets attached to the front of the scissor-jack platform. a. Remove the bolts that fasten the two front hold-down brackets to the top of the shipping pallet (Figure 6).
Unpacking the Router b. Remove the blocking plates from the two front hold-down brackets. c. Remove the bolts that fasten the two hold-down brackets to the front side of the scissor-jack platform (Figure 7). Removing Hold-Down Bracket Bolts from the Scissor-Jack Platform 29939 Figure 7 d. Note Set the hold-down brackets, blocking plates, and bolts safely aside.
Unpacking the Router Step 2 Remove the pallet front bar from the U-shaped pallet body (Figure 8). e. Pivot the butterfly handle on the hinge lock so that it is perpendicular to the body of the hinge lock. f. Twist the butterfly handle counterclockwise to release the hinge lock hook from the hinge lock catch on the pallet body. g. Lift the hinge lock hook off the catch to free the pallet front bar. h. Pull the pallet front bar away from the pallet body and safely set it aside.
Unpacking the Router Step 3 Use the 3/4-inch (19-mm) socket and ratchet wrench to turn the scissor-jack screw counterclockwise to expand the scissor-jack platform and lower the base of the scissor-jack platform to the floor (Figure 9). Continue turning the screw until the platform supports the weight of the router and barely begins to lift the pallet.
Unpacking the Router Step 6 Remove the lateral bolts that fasten the remaining six hold-down brackets to the sides of the scissor-jack platform. Step 7 Use the 3/4-inch (19-mm) socket and ratchet wrench to turn the scissor-jack screw clockwise to close the scissor-jack platform and lower the router (Figure 10).
Unpacking the Router Step 8 Cut the plastic tie-wrap and remove it from the upper left hinge bracket (Figure 11). Note The plastic tie-wrap secures the front door to the chassis during shipment.
Unpacking the Router Step 9 Open the front door and remove the labels (labeled REMOVE) that protect the rubber bumpers during shipment (Figure 12). Close the front door. Figure 12 Removing the Rubber Bumper Shipping Label 149691 REMOVE Step 10 Position the hand truck at one side of the router and slide the router and scissor-jack platform onto the hand truck (Figure 13). Secure the router to the hand truck using the locking safety strap.
Unpacking the Router Figure 13 Loading the Router and Scissor-Jack Platform on the Hand Truck 29159 Front of chassis Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instructions 78-16081-02 19
Unpacking the Router Step 11 Figure 14 Tilt the hand truck onto its outrigger wheels to move the router to the rack site (Figure 14).
Regulatory, Compliance, and Safety Information Step 12 At the rack site, tilt the chassis upright so that it stands on the scissor-jack platform, then remove the hand truck. The system is ready to be installed. Follow the installation procedures in the Cisco 12016, Cisco 12416, and Cisco 12816 Router Installation and Configuration Guide to install your router.
Obtaining Documentation Product Documentation DVD Cisco documentation and additional literature are available in the Product Documentation DVD package, which may have shipped with your product. The Product Documentation DVD is updated regularly and may be more current than printed documentation. The Product Documentation DVD is a comprehensive library of technical product documentation on portable media.
Documentation Feedback • Nonregistered Cisco.com users can order documentation through a local account representative by calling Cisco Systems Corporate Headquarters (California, USA) at 408 526-7208 or, elsewhere in North America, by calling 1 800 553-NETS (6387). Documentation Feedback You can rate and provide feedback about Cisco technical documents by completing the online feedback form that appears with the technical documents on Cisco.com.
Obtaining Technical Assistance Cisco Technical Support & Documentation Website The Cisco Technical Support & Documentation website provides online documents and tools for troubleshooting and resolving technical issues with Cisco products and technologies. The website is available 24 hours a day, at this URL: http://www.cisco.com/techsupport Access to all tools on the Cisco Technical Support & Documentation website requires a Cisco.com user ID and password.
Obtaining Technical Assistance For S1 or S2 service requests or if you do not have Internet access, contact the Cisco TAC by telephone. (S1 or S2 service requests are those in which your production network is down or severely degraded.) Cisco engineers are assigned immediately to S1 and S2 service requests to help keep your business operations running smoothly.
Obtaining Additional Publications and Information Obtaining Additional Publications and Information Information about Cisco products, technologies, and network solutions is available from various online and printed sources. • Cisco Marketplace provides a variety of Cisco books, reference guides, documentation, and logo merchandise. Visit Cisco Marketplace, the company store, at this URL: http://www.cisco.
Obtaining Additional Publications and Information • Internet Protocol Journal is a quarterly journal published by Cisco Systems for engineering professionals involved in designing, developing, and operating public and private internets and intranets. You can access the Internet Protocol Journal at this URL: http://www.cisco.com/ipj • Networking products offered by Cisco Systems, as well as customer support services, can be obtained at this URL: http://www.cisco.com/en/US/products/index.
Obtaining Additional Publications and Information This document is to be used in conjunction with the documents listed in the Cisco12016, Cisco 12416, and Cisco 12816 Router Installation and Configuration Guide. CCVP, the Cisco logo, and the Cisco Square Bridge logo are trademarks of Cisco Systems, Inc.; Changing the Way We Work, Live, Play, and Learn is a service mark of Cisco Systems, Inc.