R1 2/07
IMPORTANT NOTICES—PLEASE READ For optimum efficiency and safety, we recommend that you read the Manual before operating the equipment. Store this manual in a file or binder and keep for future reference. WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life. - Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
WARNING: To avoid fire hazard, do not dry articles containing foam rubber or similar texture materials. Do not put into this dryer flammable items such as baby bed mattresses, throw rugs,undergarments (brassieres, etc.) and other items which use rubber as padding or backing. Rubber easily oxidizes causing excessive heat and possible fire. These items should be air dried. WARNING: Synthetic solvent fumes from drycleaning machines create acids when drawn through the dryer.
CISSELL DRYER WARRANTY The Cissell Manufacturing Company (Cissell) warrants all new equipment (and the original parts thereof) to be free from defects in material or workmanship for a period of two (2) years from the date of sale thereof to an original purchaser for use, except as hereinafter provided.
TABLE OF CONTENTS 110 LB. LAUNDRY DRYER INSTALLATION/OPERATION MANUAL PAGE Model Numbers & Company Address................................................................................. 1 Important Notices ............................................................................................................. 2-3 Dryer Warranty ................................................................................................................... 4 Table of Contents ......................................
SYMBOLS The following symbols are used in this manual and/or on the machine. The numbers between () refer to the numbers on the machine surveys.
SYMBOLS Symbol Description rotation in two directions rotation dans les deux sens Drehbewigung in zwei Richtungen movimiento rotativo en los dos sentidos direction of rotation sens de mouvement continu de rotation Drehbewegung in Pfeilrichtung movimiento giratorio o rotatorio en el sentido de la flecha End of Cycle caution attention Achtung atencion; precaucion Page 7 Part/Measurement
UNPACKING Unpacking/General Installation (All Dryers) All Cissell dryers are packed in a protective (heavy-duty) plastic bag. Upon arrival of the equipment, any damage in shipment should be reported to the carrier immediately. Upon locating permanent location of a unit, care should be taken in movement and placement of equipment. See outline clearance diagrams for correct dimensions. Remove all packing material such as: tape, manuals, skid, etc.
Disassembling Top of Dryer PROCEDURE FOR DISASSEMBLING TOP OF 110 LB. GAS LAUNDRY DRYERS 1. Shut off main gas supply and electrical power. Disconnect bonnet gas supply line at union fitting. 2. Unscrew two (2) top front cover panel hold down screws and open front cover panel. If wires enclosed are not color coded or number matched, match mark before disconnecting or removing. 3. In the left hand control box, disconnect the two (2) multi-wire connector plugs.
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Specifications GENERAL SPECIFICATIONS FOR 110 lb. GAS FIRED, STEAM HEATED AND ELECTRIC LAUNDRY DRYERS GAS FIRED DRYERS ONLY CONSULT GAS SUPPLIER FOR SPECIFIC GAS REQUIREMENTS Floor Space ...............................................67” Deep x 47” W x 89-1/8” H (Gas, Electric, 4-Coil Steam, ...................(163 cm x 119 cm x 6-Coil Steam) ...........................................227 cm) Door ..........................................................31-1/4” diameter (79.38 cm) Basket Size ...........
Specifications STEAM HEATED DRYERS ONLY Operating Steam Pressure 4-Coil .................................................. 100 PSIG Max. 6-Coil .................................................. 100 PSIG Max. Boiler HP (with normal load) 4-Coil .................................................. 7.87 6-Coil .................................................. 9.50 Heat Capacity 4-Coil 6-Coil Steam Coils 4-Coil .................................................. (2) 40 1/2” L x 6” W x 10 1/4” H (102.87 cm x 15.
Specifications ENERGY SAVER GAS DRYERS Floor Space ...................................................... 66” Deep x 47” W x 89 1/8” H (Gas, Electric, 4-Coil Steam, .......................... (167.64 cm x 119.38 cm x 6-Coil Steam) .................................................. 226.52 cm) Exhaust Duct .................................................... 8” diameter (20.32 cm) Maximum Air Displacement ............................ 850cu.ft.permin.(24.07M³/Min.) Recommended Operating Range ................
Electrical Connections (with Grounding Instructions Illustration) ELECTRICAL CONNECTIONS FOR ALL DRYERS Dryers must be electrically grounded by a separate #14 or larger green wire from the grounding terminal within the service connection box, to a cold water pipe. In all cases, the grounding method must comply with local electrical code requirements; or in the absence of local codes, with the National Electrical Code as ANSI/NFPA No. 70—Latest Edition. See wiring diagram furnished with dryer.
Gas Piping GAS SERVICE INSTALLATION INFORMATION The size of the gas service pipe is dependant upon many variables, such as tees, lengths, etc. Specific pipe size should be obtained from the gas supplier. Refer to the Gas Pipe Size Chart in this manual for general gas pipe size information. CAUTION Gas loop piping must be installed as shown in Illustration, to maintain equal gas pressure for all dryers connected to a single gas service. Other gas using appliances should be connected upstream from the loop.
Gas Loop Piping and Gas Supply Piping System (Illustrations) Page 19
Gas Pipe Size Chart TOTAL BTU/HR (for LP Gas correct total BTU/HR below by multiplying by .6) GAS PIPE SIZE FOR 1000 BTU (250 KCAL) NATURAL GAS AT 7” (17.8 CM) W.C. PRESSURE TOTAL KCAL In figuring total length of pipe, make allowance for tees and elbows. (50 ft.) (75 ft.) (100 ft.) (125 ft.) (150 ft.) 15,24 m 22,86 m 30,48 m 38,1 m 45,72 m HOUR (25 ft.
Gas Piping Installation GAS PIPING INSTALLATION 1. The installation must conform to local codes or in absence of local codes, with the National Fuel Gas Code as ANSI Z223.1—Latest Edition. 2. Check with utilities for proper gas pressure and gas supply line. 3. Check for altitude elevation of the dryer. 4. The dryer and its individual shut-off valve must be disconnected from the gas supply piping system at test pressures in excess of 1/2 PSIG. 5.
Steam Piping Installation INSTALLATION INSTRUCTIONS 1. Set and anchor dryer in position. Machine should be level to assure proper steam circulation. 2. To prevent condensate draining from headers to dryer, piping should have a minimum 12” above respective header. Do not make steam connection to header with a horizontal or downwardly facing tee or elbow. 3. Whenever possible, horizontal runs of steam lines must drain, by gravity, to respective steam header.
Steam Piping Installation (Illustration) Page 23
Exhaust Installation—Multiple Manifold Duct For Exhaust Duct less than 14 feet and 2 elbows equivalent and less than 0.3 inches static pressure. DRYER EXHAUSTS Area of section “A-A” must be equal to the sum of dryer exhaust pipes entering multiple exhaust pipe. (See chart below.) No. of Dryers Duct Diameter (in inches) 6 9 11 12 14 15 16 17 18 19 20 21 22 23 23 24 25 26 26 27 28 28 29 30 15 23 27 30 35 38 41 43 46 48 51 53 56 58 58 61 63 66 66 68 71 71 73 76 (in CM) No.
Dryer Installation with Multiple Exhaust (Illustration) (10.
Dryer Installation with Multiple Exhaust EXHAUST INSTALLATION— MULTIPLE MANIFOLD DUCT For Exhaust Duct more than 14 feet and 2 elbows equivalent and more than 0.3 inches static pressure. 1. Make-up air from outside building may enter enclosure from top or side walls. Area of opening should be equal to 4-6 times the sum of dryer duct areas. Provide 1 sq. ft. for each 6 in. diameter; 2 sq. ft. for each 8 in. diameter; and 4 sq. ft. for each 12 in. diameter. 2.
Dryer Installation with Separate Exhaust (Preferred) (Illustration) DRYER INSTALLATION WITH SEPARATE EXHAUST (PREFERRED) DRYER INSTALLATION WITH SEPARATE EXHAUST (PREFERRED) For Exhaust Duct less than 14 feet and 2 elbows equivalent and less than 0.3 inches static pressure. NEVER exhaust the dryer into a chimney. NEVER install wire mesh screen over the exhaust or makeup air area. NEVER exhaust into a wall, ceiling, or concealed space. 1.
Dryer Air Flow Installation DRYER AIR FLOW INSTALLATION Nothing is more important than air flow for the proper operation of a clothes dryer. A dryer is a pump which draws make-up air from the out-of-doors, through the heater, through the clothes and then forces the air through the exhaust duct back to the out-of-doors. Just as in a fluid water pump, there must be a fluid air flow to the inlet of the dryer, if there is to be the proper fluid air flow out of the exhaust duct.
Rules for Safe Operation of Dryer RULES FOR SAFE OPERATION OF DRYER 1. 2. 3. 4. 5. 6. 7. 8. 9. ENERGY-SAVING TIPS 10. 11. 12. 13. 14. 15. Be sure your dryer is installed properly in accordance with the recommended instructions. CAUTION Be safe—shut main electrical power supply and gas supply off externally before attempting service. CAUTION Never use drycleaning solvents: gasoline, kerosene, or other flammable liquids in the dryer. Fire and explosion will occur.
Energy Saving Tips CAUTION Synthetic solvent fumes from dry cleaning machines create acids when drawn through the dryer. These acid fumes cause rusting of painted parts, pitting of bright plated parts and completely removes the zinc from galvanized metal parts, such as the tumbler basket. If the dry cleaning machines are in the same area as the tumbler, then the tumbler make-up air must come from a source free of solvent fumes.
Two Timer Models—Figures 1, 2, and 3 (Illustrations) Page 31
Operating Instructions—Two Timer Models OPERATING INSTRUCTIONS—TWO TIMER MODELS OPERATINGINSTRUCTIONS—TWO TIMERMODELS 1. After loading the dryer tumbler with the water washed clothes load, proceed to close the loading door. For better drying, do not load dryer with combination of garments that twist. 2. Turn the 60-minute drying timer to the desired drying time. The drying cycle light will be on and indicate the drying. The light shuts off when drying time is complete. (figure 1 on page 30.) 3.
Operating Instructions—Two Timer Models OPERATING INSTRUCTIONS—TWO TIMER MODELS OPERATINGINSTRUCTIONS—TWO TIMERMODELS (continued) What is happening to the drying operation: a. The fan motor will operate. b. The basket will rotate. c. The heat source will be energized. d. The heated air will mix with the water washed clothes to evaporate the moisture from the garments. e. The thermostats will function to maintain a safe temperature throughout the drying cycle. f.
Service Savers TROUBLESHOOTING To help you troubleshoot the dryer, we list below the most common reasons for service calls and some answers to the problems. Before you call service, please review the following items: DRYER WON’T START DRYER WON’T START 1. Is the door completely closed? 2. Are the controls set to the “on” position? 3. Did you push the “start” control? 4. Has a fuse blown or a circuit breaker tripped? 5. Are the fuses tight? 6. Check for low voltage. DRYER WON’T HEAT DRYER WON’T HEAT 1.
Troubleshooting Chart—Gas, Steam, and Electric Dryers TROUBLE Motor will not start. CAUSE No power. Incorrect power. Motor tripping on thermal overload. Time off. Loose wiring connections. Defective starting relay. Low voltage. Inadequate wiring. Loose connections. Inadequate air. Poor housekeeping. Basket motor will not run. Motor runs, but basket will not revolve. REMEDY Check fuses on Circuit Breakers. Make sure Main Control Switch is ON.
Troubleshooting Chart—Gas, Steam, and Electric Dryers TROUBLE Dryer noisy or vibrating. CAUSE Not leveled. Fan out of balance. Basket rubbing. V-Belt sheaves. Belt. Foreign objects. Dryer runs, but no heat. Incorrect voltage. No voltage. Silicon Carbide Igniter will not glowred. Light Red Silicon Carbide Igniter. Defective Igniter Time Delay Relay. Lint Door OPEN. Defective Gas Valve. Gas turned OFF. Line fuse or heater circuit fuse blown to unit. Defective Door Switch.
Troubleshooting Chart—Gas, Steam, and Electric Dryers TROUBLE Dryer runs, but no heat. (continued) CAUSE Air Switch out of adjustment. Air Switch defective. Gas pressure too low. Improper orifice. Main Burners burning improperly. Main Burner cycles ON and OFF. Low or high gas flame. Electric power to heating unit turned OFF. Defective relay. Defective thermostat. Defective Safety Overload Thermostat. Lint compartment door OPEN. Burner Air Shutters CLOSED. Dirt in burner. High gas pressure.
Troubleshooting Chart—Gas, Steam, and Electric Dryers TROUBLE Dryer too hot. Dryer does not stop at end of time period (6). Dryer runs no steam to coils. CAUSE Incorrect Main Burner orifice. Inadequate make-up air. Lint accumulated. Exhaust duct dampers. High gas pressure. Partially restricted or inadequately sized exhaust system. Defective thermostat. Defective timer. Replace orifices. Check factory for correct size. Valve CLOSED. Check all valves in steam supply and return. Make sure they are OPEN.
