Operation & Service Manual 823197 2/01 104, 174 & 254 Series Screwdrivers 5 XX A X TP - XXX B - Q Tool Type: RS Rev. Slide Screwdriver Torque Control Mechanism: A Clecomatic U Top Air Inlet B Output Drive: Quick Change Q Generation: Second Gear Train Designation: 104 174 254 Handle: TP Pistol (Trigger Start) NORTH AMERICA EUROPE CooperTools P.O. Box 1410 Lexington, SC 29071 Cooper Power Tools GmbH & Co.
OPERATING INSTRUCTIONS READ SAFETY RECOMMENDATIONS BEFORE CONNECTING TOOL. The tool is designed to operate at 90 psig (6.2 bar) air pressure. The air pressure should be checked at the tool's air inlet while the tool is running. OPERATION CLECOMATIC Models No. 5 Series CLECOMATIC screwdrivers are automatic shut-off tools. Accurate torque is achieved by setting the CLECOMATIC clutch to the desired torque. The tool will automatically shut off at this preset torque.
SERVICE INSTRUCTIONS DISASSEMBLY - GENERAL (All Models) Clamp the handle in a soft-jawed vise and using a wrench unscrew the quick change chuck (left hand threads). Unscrew the clutch housing from gear case. Unscrew and remove the gear case assembly from the handle. The motor unit may now be removed from the backhead. CLUTCH DISASSEMBLY Clecomatic Clutch: Unscrew (left hand threads) the adjustment nut 869123, and remove the adjustment lock ring 869140.
SERVICE INSTRUCTIONS REASSEMBLY — GENERAL .0015" (.038mm) Clearance IMPORTANT: During reassembly of the complete tool, the gear case should be tightened to the handle to 20 ft. lbs. (27Nm). Wrenches can be ordered for performing this task. All parts should be washed in a solvent and inspected for damage or wear. Particular attention should be given to all bearings, gears, gear pins, and rotor blades as failure of these parts could cause damage to more expensive parts.
SCREWDRIVER STALL SPINDLE 202833-0 864249-8 833688-5 203622-6 619524-2 202842-1 202847-0 844265-9 PARTS LIST — 5 SCREWDRIVER STALL SPINDLE Name of Part Part No. 202833-0 202842-1 202847-0 203622-6 619524-2 833688-5 844265-9 864249-8 Release Collar Release Collar Spring Spindle Spindle Housing Retainer Ring Retainer Ring Ball (1/8"/ 3.175mm) Washer Qty.
5 CLECOMATIC CLUTCH FOR -104, -174 & -254 619017-7* 847095-7* 203584-8* 203626-7* 863455-2 863455-2 869140-4 847104-7 869123-0 203580-6 203579-8 203575-6 203578-0 Blue Green White Yellow 203625-9 203589-7 842161-2 203573-1 617226-6 869112-3 869424-2 203572-3 203585-5 203612-7 203613-5 869149-5 203574-9 842980-5 Part No.
-104, -174 & -254 1ST REDUCTION GEAR TRAINS -104 1ST REDUCTION GEAR TRAIN 203916-2 203920-4 203916-2 203920-4 619017-7 203917-0 201550-1 203917-0 203928-7 847595-6 203976-6 869132-1 203644-0 203919-6 PART LIST — -104 GEAR TRAIN PART NO. NAME OF PART 201550-1 203644-0 203916-2 203917-0 203919-6 203920-4 203928-7 203976-6 619017-7 847595-6 869132-1 QTY. -10 Reduction Spider (incls.
5 — -104, -174 & -254 MOTOR 203545-9 -254 203547-5 -174 203546-7 -104 847548-5 203506-1 203615-0 844897-9 842768-4 203586-3 203641-6 842768-4 203504-6 PARTS LIST — 5— -104, -174 & -254 MOTOR Part No.
5 REVERSIBLE CLECOMATIC TRIGGER PISTOL GRIP HANDLE (RSATP) 812963-7 204275-2 204274-5 203559-0 203529-3 847272-2 203673-9 203532-7 847710-1 203531-9 813315-9 203614-3 203525-1 847031-2 203568-1 412603-3 203502-0 847710-1 203570-7 203567-3 203569-9 GRIP SLEEVE 203762-0 881276-0 203563-2 203739-8 619016-9 PART LIST REVERSIBLE CLECOMATIC TRIGGER PISTOL GRIP HANDLE PART NO.
5 UPPER INLET REVERSIBLE CLECOMATIC TRIGGER PISTOL GRIP HANDLE (RSAUPT, RSAUTP) 865777-7 812963-7 204275-2 203778-6 204274-5 203559-0 203529-3 847272-2 203673-9 203779-4 833954-1 203532-7 847710-1 203531-9 R 813315-9 203614-3 203568-1 847710-1 203570-7 203567-3 203569-9 203525-1 847031-2 203777-8 GRIP SLEEVE 203563-2 203739-8 619016-9 203762-0 PART LIST 5 UPPER INLET REVERSIBLE CLECOMATIC TRIGGER PISTOL GRIP HANDLE PART NO.
