Operator`s manual

8
ASSEMBLY
FIGURE 3
FIGURE 1
This unit is shipped WITHOUT GASOLINE or OIL. After
assembly, see separate engine manual for proper fuel
and engine oil recommendations.
CAUTION: Do not leave the cart unattended
in upright position during assembly. A falling
cartcancausepersonalinjury!Payclose
attention to the stability of the cart while it
remains in an upright position. For best stability,
assemble on a smooth level surface.
• Placecartbodyhalvesuprightonasmoothlevel
surfacesuchasagarageoororapaveddriveway.
Seegure1.
ASSEMBLING THE CART BODY
TOOLS REQUIRED FOR ASSEMBLY
(1) Screwdriver
(1) Pliers
(2)7/16"Wrenches
(2)1/2"Wrench
(2)9/16"Wrenches
(2)3/4"Wrenches(onlyifgure23onpage12isused)
FIGURE 2
REMOVAL OF PARTS FROM CARTONS
• Removethehardwarepacksandallloosepartsfrom
the cartons.
• Layoutandidentifypartsshownincartoncontents.
• Layoutandidentifypartsinthehardwarepacks.Keep
contents of each hardware package separate.
1/4" x 5/8" HEX BOLT
1/4" NYLOCK NUT
• Assemblecartbodyhalvestogetherusingthree1/4"x
5/8"hexboltsand1/4"nylocknutsasshowningure
1. Do not tighten yet.
5/16" NYLOCK NUT
1/4" NYLOCK NUT
1/4" x 5/8"
HEX BOLT
5/16" x 3/4" TRUSS
HEAD BOLT
DOOR
SUPPORT
TAILGATE
REINFORCEMENT
BRACKET
• Fitthetailgatereinforcementbracketovertheendof
the cart bed. Position the two door support brackets
on the bottom of the reinforcement bracket as shown
ingure2.Fastenthereinforcementbracketandthe
door supports to the bottom of the cart using four
5/16"x3/4"trussheadboltsand5/16"nylocknuts.
Do not tighten yet. Seegure2.
• Fastenthetailgatereinforcementbrackettothesides
ofthecartbodyusingfour1/4"x5/8"hexboltsand
1/4"nylocknutsasshowningure2.Do not tighten
yet.
• Pull the cart body halves together.
Tightenthefourtrussheadboltsingure2.
Tighten thefourhexboltsingure2.
Tightenthethreehexboltsingure1,keepingthe
bottom aligned and pulled together.
• Carefullyipthecartendforendsothatitrestson
thetailgatereinforcementbracket.Seegure3.