Owner's Manual JCRRFTSMRN°J 25.0 HP ELECTRIC START 48" MOWER AUTOMATIC LAWN TRACTOR Model No. 917.272262 • • • • Safety Assembly Operation Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am- 5 pm, Mort- Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.
Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly .............................................. 8 Operation ............................................ 12 Maintenance Schedule ...................... 18 Maintenance ....................................... 18 Service and Adjustments .................... 23 Storage ............................................... 29 Troubleshooting ..
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. II. SLOPE OPERATION I. GENERAL OPERATION • Read, understand, and follow all Slopes are a major factor related to loss-ofinstructions in the manual and on the control and tipover accidents, which can resuit in severe injury or death. All slopes machine before starting. require extra caution.
IlL CHILDREN Tragic accidents can occur if the operator is not alert to the presenca of children. Children are often attracted to the machine and the mowing activity. Never assume that children wiif remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid startingor stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. _!l=Look for this symbol to point out important safety precautions.
PRODUCT SPECIFICATIONS ;ASOLINE 3.5GALLONS ;APACITY UNLEADED _NDTYPE: :_ILTYPE I_API-SF-SJ): OILCAPACITY: REGULAR SAE 30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) W/FILTER: 4.0 PINTS W/ORLTER: 3.75 PINTS SPARKPLUG: CHAMPION RC12YC SAP: .040") GROUND SPEED FORWARD: 0-5.5 (MPH): REVERSE: 0-2.4 TIRE PRESSURE: FRONT: 14PSI REAR: 10 PSI CHARGING SYSTEM: 16 AMPS @ 3600 RPM BATTERY: AMP/HR: 30 MIN. CCA: 240 CASE SIZE: Ul R BLADE BOLT TORQUE: 45-55 FT. LBS. CONGRATULATIONS on your purchase of a new tractor.
Steering Wheel Steering Wheel Insert Steering Sleeve Seat (1) w_ 17/32 x 1-3/16x 12 Gauge _(1) Knob Mower Retainer Springs (2)Flanged j_O ) (1)FrontPlate _" (2) Retainer Springs (single loop) (4) Adjusting Bar Gauge Wheels _ _ _ ); (4)Retainer Springs __(double _,---_ loop) (4) Clevis Pins w (4)gc ;ut '_/(4)Wheels I (4)Washers _."_"/_/ 3/8 x 3/4 x 14 Ga:'_=, _ Im Nose Roller _0) '_1 Nose Rotler (2) Hex Bolts =;/tR tRv 1 .... ".....
Yournewtractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure Safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.
4. Pushdownonseattoengage shoulder boltinslotandpullseat towards rearoftractor. 5. Pivotseatandpanforward and assemble adjustment knobandflat washer loosely. Donottighten. 6. Lower seatinto operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutcWorake pedal all the way down. 8. Get off seat withoutmoving its adjusted position. 8. Raise seat and tighten adjustment knob securely.
TOATTACH NOSEROLLER 1. Position brackets, 17/32 x 7/8x 16 gauge washers, and nose roller between deck mounting brackets as shown. Be sure to position brackets on correct side, as shown. 2. Install hax bolls and lock nuts as shown. Tighten hardware securely. NOTE: Be sure bracket tabs are positioned in tab holes in deck brackets. Nose Roller _\ Lock Nut • "B"Bracket INSTALL MOWER AND DRIVE BELT Besure tractorison level surface andmower suspensionarms are raised with attachment liftcontrol.
CHECKTIRE PRESSURE The tires on your tractor were ovednflated at the factory for shipping purposes. Correct tire pressure is important for hast cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be propedy leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
These symbols mayappear onyourtractor orinliterature supplied withtheproduct. Learn and understand their meaning.
KNOWYOUR TRACTOR READ THISOWNER'S MANUAL ANDSAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare theillustrations withyourtractor tofamiliadze yourself withthelocations of various controls andadjustments. Savethismanual forfuturereference. Hourmeter Ignition Switch Ammeter Light Switch position Attachment Clutch Switch DrivePedal Lever Plunger Attachment Lift Lever Throttle Choke .Reverse Drive Pedal . .
Theoperation ofany tractor can result in foreign objects thrown into the eyes which con result in severe eye damage• Always wear safety glasses or eye shields while operating your tractor or performng any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch.
The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass andtypes of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
TOWING CARTS ANDOTHER A'rrACH- _,CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any MENTS spilled oil or fuel. Do not store, spill or use Towonlytheattachments thatare recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, IS dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
AUTOMATIC TRANS MISSION WARM UP Before ddvinq the unit in cold weather, the transmission should be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Release the parking brake and let the brake slowly return to operating position. 3. Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can be used during the en_linewarm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly.
1 . C_ar_ e mc_l ot_m ,*_eh _lrlUllg un#_r i hell_ k:ed or I_ h_h iml:_nt _m+Murls. 2.5w-.k: j _ oitm _ of_m[_g in _y o_dusk/cand_ns+ 3. ff t:_lpped w_ _1 _l_r, char_l d m4s¢/50 h_r_ 4. R*_I_* Mid*4 n'_o o_n wh*,_ rnowl_ in smr_dys,_l. 5 • H 1_41d Wllh W:_SlII_I systll_. 6 * Not re_ired if **_lr, F_ Wl_ ma,_ntJm=n_c-ftee b_aty. ?. 11_ tto_t Rle pied. bolZ to 38 _t..f_s m=imur_. DO _ot e,v_ht_.
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See ='1"OADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
TRANSAXLE PUMP FLUID BATTERY Yourtractor hasabattery charging system The transaxle was sealed at the factory which issufficient fornormal use.How- and fluid maintenance is not required for ever,periodio charging ofthebattery with the life of the transaxle. Should the anautomotive charger willextend its life. transaxle ever leak or require servicing, • Keep battery and terminals clean. • Keep battery bolts tight. • Keep smell vent holes open.
6. Remove thedraintubeand replace the cap onto to the end of the drain valve. 7, Refill engine with oil through oil fill dipsticktube. Pour slowly. Donot overfill For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstickcap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Oil DrainValve AIR FILTER Your engine will not run properly using a dirty air filter.
MUFFLER Inspect andreplace corroded muffler and spark arrester (ifequipped) asitcould create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in =PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season.
CAUTION: BEFORE PERFORMING ANYSERVICE ORADJUSTMENTS: 1.Depress brake pedalfullyandsetparking brake. 2.Raceattachment clutchin"DISENGAGED" position. 3. Tum ignition key "OFF" and remove key. 4. Make sure the blades and all moving parts have completely stopped. 5. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug, TRACTOR 7. Remove retainer springs from TO REMOVE MOWER suspension arms at deck and disen1. Place attachment clutch in "DISENgage arms from deck.
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are propedy inflated (See =PRODUCT SPECIFICATIONS" section of this manual). If tires are over or undednflated, you will not propedy adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other.
5. Remove anydirtorgrassclippings whichmayhaveaccumulated around mandrels and entire upper deck surface. 6. Disconnect R.H. suspension arm from rear deck bracket by removing retainer spring. 7. Carefully roll belt over the top of R.H. mandrel pulley. 8. Remove belt from electric clutch pulley. 9. Remove belt from idler pulleys. 10.Check pdrnary idler arm and two idlers to see that they rotate freely. 11. Be sure spdng Is securely hooked to primary idler arm and spring arm.
4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance Is necessary. Contact a Sears or other qualified service center. With Parking Brake "Engaged" AITn Do h this nut. If fu_her brake adjustment is necessary, contact a Sears or other qualified service center. TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake.
TO START ENGINE WITH A WEAK BA'n'ERY _,CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BA'I-rERY" in the MAINTENANCE section of this manual). If =jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system.
ctor ENGINE Maintenance, repair, orreplacement of the oea_o_devicesand sy_ema, which are beingdone at the customersexpense, may be perfon'nedby any non-roedengine repairestablishment or indMdual. W_L_mty repairsrnustbe performedby an authorized engine manufacturer'sservice outlet TO ADJUSTTHROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable.
Immediately prepare yourtractor for storage attheendoftheseason orifthe tractor willnotbeusedfor 30 days or more. _CAUTION: Never store the trector with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stodng in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1.
TROUBLESHOOTING _ROBLEM Will not start Hard to start CHART CORRECTION I. Fill fuel tank, 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4, Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/replace air filter. 6. Dirtyfuel filter. 6. Replace fuel filter. 7. Water in fuel. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Loose or damaged widng. 8. Check all wiring. 9.
ROUBLESHOOTING CHART CORRECTION PROBLEM CAUSE Loss of power (continued) 3. Build-up of grass, leaves and trash under mower. 4. Dirtyair filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. Excessive vibration 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 7. Dirtyfuel filter. 8. Drain fuel tank and refill 8. Stale or dirty fuel. with fresh gasoline. 9. Drain fuel tank and 9.
TROUBLESHOOTING CHART PROBLEM Poor grass discharge -leadllght(s) not working '_lfso equipped) CAUSE CORRECTION 1. Place throttle control in =FAST" position. 2. Travel speed too fast. 2. Shift to slower speed. 3. Wet grass. 3. Allow grass to dry before mowing. 4. Mower deck not level. 4. Level mower deck. 5. Low/uneven tire air pressure. 5. Check tires for proper air pressure. 6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt. 7. Buildup of grass, leaves and 7.
SCHEMATIC TRACTOR -- MODEL NUMBER 917.272262 BATTERY HEADUGHTS PTO _;WITCH 0 _ OFt" P°smc_ I _÷ G_B-;l-I , I aRcwr _ cN z c÷_,.+_,,,...o CONNECTIONS CONNECTION8 WIRING INSULATEO CLIPS REMOVABLE NON-REMOVABLE NOTI_I IF WIRING INSUL&TED CLIP8 WERE REMOVED FOR SERVICING OF UNIT, THEY _HOULD BE F_EPLAOEG TO PROPERLY _ECU RE YOUR WIRING.
TRACTOR -- MODEL NU MBER 917.
TRACTOR - - MODEL NUMBER 917.272262 ELECTRICAL KEY pART NO. NO.
TRACTOR -- MODEL NUMBER 917.
TRACTOR -- MODEL NUMBER 917.272262 CHASSIS AND ENCLOSURES KEY PART NO. NO.
TRACTOR -- MODEL NUMBER 917.272262 GROUND DRIVE 26 1 241 26 ,._.
TRACTOR -- MODEL NUMBER 917.272262 GROUND DRIVE KEY PART NO. NO. ...... 9 15 18 17 19 2O 21 22 24 25 26 27 28 2g 3O 32 33 34 35 36 37 38 4O 41 42 47 48 49 5O 51 52 53 55 56 57 5O 61 63 65 66 74 75 DESCRIPTION Trar-,_axle(See Breakdown) Hydro gear Model 323-0510 174367 Clutch Elec 744_0544 Bo;t Hex Flghd 5/16-18 Gr. 5 Nut Lock Hex W/Ins. 5/16-18 Unc 126197X Wacher 1-1/20D x 15/32 ID x .25O 73800600 NutLockHexW/Wch 5/8-18Unc 1_7 Bolt Hex 7/16-20 x 4 x Gr. 5-1.
TRACTOR -. MODEL NUMBER 917.
TRACTOR -- MODEL NUMBER 917.272262 STEERINGASSEMBLY KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 8 10 11 12 13 15 17 29 32 33 34 35 36 37 38 40 41 42 43 46 65 67 68 71 72 82 87 88 91 Steedng Wheel Axle Assembly Spindle Assembly, LH. Spindle Assembly, R.H. Beadng, Rime, T_rust, Hardened Washer 25/3_ x 1+5/8 x 16 Gauge RIng, Klip Dra_ink Washer, Lock Nut Hex Jam Toplock 1/2-20 Unt Spacer Brg Axle Front Nut Hexflange Lock Shaft Assembly, Steering Screw, 3/8-16 x 3/4 Red,'Re Washer 11/32 x 3/4 x 16 Ga.
TRACTOR -- MODEL NUMBER 917.
TRACTOR -- MODEL NUMBER 917.272262 ENGINE KEY PART NO. NO. 1 2 3 4 5 6 8 10 13 14 16 17 23 25 26 29 31 32 33 34 37 38 39 45 72 81 DESCRIPTION 175437X505 164863 ....... Control, Tilroffie Screw Hwhd H.-Lo #13015 x 3/4 Engine, (See Breakdown) B&S Model Number 445777-0154-E1 Muffler 149723 159955 Pipe Exhaust Lh 160589 Pipe Exhaust Rh 171877 Bolt 5/16-18 Uric x 3/4 162797X431 Shield Heat 165.
TRACTOR -- MODEL NUMBER 917,272262 SEAT ASSEMBLY KEY PART NO. NO, DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 Seat Bracket, Pivo(, Seat Bolt Washer 13/32 x I x 10 Gauge Clip, Push-In Hinged NUt Spring, Seat Screw 3/8-16 x 1-1/2 Washer 13/:32x 1 x 14Gauge Pan, Seat Knob Seat Bracket. Switch Mounting Bushing, Snap 175134 140551 71110616 19131610 145006 ST[To41437 124181X 170(X)616 19131614 174894 177957 121246X 121248X KEY PART NO. NO.
TRACTOR -- MODEL NUMBER 917.272262 DECALS 15 13 18 18 \ 4 1 10 11 12 9 14 KEY NO. 1 2 3 4 5 6 9 10 11 12 13 14 15 PART NO. 177888 174969 1779O9 177910 178989 1_644 177975 156439 178482 146046 177890 175291 177258 DESCRIPTION Decal, Hoo_scat Reflector LH. Decal, Hood, R.H. Decal, Hood, LH+ Decal, Seat Craftsman LTX Decal, Customer Maintenance DeCal, Dash Lwr Decal, Fender Danger Decal, Desk Hea W Duty Decal, V-Belt Drive Schematic Decal Strg Wheel Decal, V-Belt Schematic OecalReplc KEY NO.
TRACTOR -- MODEL NUMBER 917.
TRACTOR -- MODEL NUMBER 917.272262 LIFTASSEMBLY KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 11 12 13 15 16 17 18 20 31 176263 159476 178981 1L:_0000_ 192111_1 t 20183x 175830 175370 175371 4939M 175562 73350800 1_ _ 163552 176205 175994 155097 123935X 17060516 19112410 155098 145212 19171416 175378 1758(_ 175560 Plunger As_mmbly She# Assembly, Lift Pin, Groove E-PJUg Washer 21/32 x 1 x 21 Gauge Beadng, Nylon Gdp, Handle, Fluted Link, Lift, LH. Link, Lift, R.H.
TRACTOR -- MODEL NUMBER 917.
TRACTOR -- MODEL NUMBER 917.272262 MOWERDECK KEY NO. PART NO. DESCRIPTION 1 3 5 6 6 11 13 14 15 16 17 18 19 20 21 24 25 26 27 28 29 30 31 174348 138017 493gM 130832 174365 173920 174360 174358 110485X 174493 72110610 7214&5_5 13_827 174378 73680500 105304X 178122 110452X 174346X428 19111016 131491 173984 129963 177865 178342 19131316 177968 174375 165723 174373 174343 137729 174369 174368 73680600 72110612 175820 Deck Weldment Mower 48 Bracket Asm.
.124 f_
TRACTOR -- MODEL NUMBER 917.272262 HYDROGEAR TRANSAXLE - - MODELNUMBER 323-0510 KEY PART NO. NO.
TRACTOR -- MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.272262 BRIGGS& STRA'I'I'ONENGINE-MODELNUMBER 445777 TYPE NUMBER 0154-E1 211_ 41_J_ 91 I 383_ 240J_r 337_ _ 635_ 389.. _788 _.% 387_1_'- 628" 1"--6011 22_50 _62 _5 l -- 1251 914_ 11691 163_ 419 _ _ l_S¢ln_'g _ ' _ I 9180 ,21 :1__ 91CARBURETOR 117OVERHAUL KFF 552A@ 552G 742--816LJ '_ _---i0 1123_, 1124_ 276_ 105Q 184 _ 6330 987@ 552A8 691 e 137_ 672_,.J'_,_ 1123_:_ 1124_ i_ 112.3o 160_ 117.
TRACTOR -- MODEL NUMBER 917.272262 BRIGGS & STRATI"ONENGINE-MODELNUMBER445777 TYPE NUMBER 0154-E1 74| _! 729 _ 363 _ 1095 VALVE GASKET SET 851 358 ENGINE GASKET SET so 20_ 8.
TRACTOR - oMODEL NUMBER 917.272262 BRIGGS & STRATI'ONENGINE-MODELNUMBER445777 TYPE NUMBER 0154-E1 KEY NO. PART NO.
TRACTOR -- MODEL NUMBER 917.272262 BRIGGS &STRATFON ENGINE-MODEL NUMBER 445777 TYPENUMBER 0154-E1 KEY PART NO. NO, KEY pART NO. NO.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL GUIDE _ /_ Ai, Jk Operate your Tractor up end down the face of slopes (not greater than 15 ), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
Forrepairofcan'y-inproductslikevacuums,lawn equipment,and electronics,callfor the nearest Sears Parts and Repair Center. 1-800-488-1222 ,_'ne, dayorrighqU.SA or_ tM_w._ears.com Forthereplacementparts,accassodesand owner'smanuals thatyou needto do-it-yourself, callSears PartsDirectS'! 1-800-366-PART (1.8oe-366-7278) 6 &m.- 11 p.m., 7 days aweek (u.s_ _ly) __tect To purchaseor inquireabout a Sears Service Agreement or SearsMaintenanceAgreement: 1-800-827-6655 (u.s.A.) 7 a.m.- 5 p.m.,CST, Mort.- Sat.
