Owner's Manual ICRAFTSMIIN° 23.0 HP ELECTRIC START 50" MOWER AUTOMATIC GARDEN TRACTOR Model No. 917.275041 • • • • • Safety Assembly Operation Maintenance Repair Parts differently from built engines. Before operates you start the This product haspreviously a low emission engine which engine, read and understand this Owner's Manual, CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment.
Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly .............................................. 8 Operation ............................................ 12 Maintenance Schedule ...................... 19 LIMITED TWO YEAR WARRANTY Maintenance ....................................... 19 Service and Adjustments .................... 23 Storage ..........................................
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injuryor death. I. GENERAL OPERATION II. SLOPE OPERATION • Read, understand, and follow all Slopes are a major factor related to loss-ofinstructions in the manual and on the control and tipover accidents, which can remachine before starting. sult in severe injury or death.
III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children, Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary. and then.
PRODUCT SPECIFICATIONS GASOLINE CAPACITY AND TYPE: IOILTYPE 3.5 GALLONS UNLEADED REGULAR SAE 10W30 (API-SF-SJ): (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) W/FILTER: 4.5PINTS OILCAPACITY: We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product.
Steering Wheel Steering Sleeve Steering Wheel Insert Steering Sleeve Extension Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob Mower (5) Retainer Springs (2)Flanged Pins oop) 2) Retainer (1)Front Plate Assembly Springs single loop) Gauge Wheels (2) Washers 3/8 x 7/8 x 14 Gauge (2) Shoulder Bolts _(2) Wheels 7 Q(2) Centerlock Nuts
Video Cassette Slope Sheet Keys (2) Keys -"t (1) Oil Drain Tube Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED ASSEMBLY FOR BEFORE REMOVING TRACTOR FROM SKID A socket wrench set will make assembly easier.
3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor• 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely• Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) 7. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown. 8. Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate and mower brackets.
Chassis Bracket Front Suspension Mowe r Arms Bracket Idler Double Loop Retainer Shoulder Bolt Electric Clutch Pulley Front Plate ly Gau Wheel .
These symbols may appear on your tractor or in literature Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE supplied with the product, FORWARD FAST SLOW ENG,NEON ENG,NEOFF O,LPRESSORE L,G.TSON OV_,_TEMP T 4, FUEL CHOKE ATTACHMENT .
KNOW YOUR TRACTOR READ YOUR THIS OWNER'S TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING Compare the illustrations with your tractor to familiarize yourself with the locations various controls and adjustments. Save this manual for future reference. Ammeter Light Switch Ignition Choke Control Attachment Clutch Throttle Control of Lift Lever _ Motion Drive Belt Tension Handle Plunger _ "_" ",.":_.. /','"_/ A_aachment .- .
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch.
The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
TO TRANSPORT • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. ADD GASOLINE When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor. 1. Raise attachment lift to highest position with attachment lift control. 2.
AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Place the motion control lever in neutral. Release the parking brake and let the brake slowly return to operating position. 3. Allow one minute for transmission to warm up. This can be done during the engine warm up period.
5. Move motion control lever to neutral (N) position. Shut- off engine and set parking brake. 6. Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual). 7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake. 8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position.
MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE R EGU LAR SERVICE TI_ R _,_O_.; _O_ _O ,?C) (b£_ "> ./£_._. ,_O'" _)_2"_ R.q,_ _.4_ R.-J._ :4." R_. _ ,R._- J___CE Check Operator Presence Interi°ck Systems Check for Loose Fasteners Lubrication T ./___/_.
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
• Keep battery and terminals clean. ENGINE • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature.
8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.
CAUTION: BEFORE PERFORMINGANY SERVICE OR ADJUSTMENTS: Depress brake pedal fully and set parking brake. 2. Place attachment clutch in "DISENGAGED" position. 3. Turn ignition key "OFF" and remove key. 4. Make sure the blades and all moving parts have completely stopped. 5. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE TO INSTALL MOWER Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual.
• If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 3/16". • Recheck measurements after adjusting. -- 'F .... \ F"I Both Front Links Should be Equal in Length _i_ _' .
Left Hand Mandrel _ ,,_--,.Sc e rews Cover_ Electric Clutch Pulley Idler Pulleys Spring Bolt in Mower Housing Left Hand Mandrel Mower Drive Belt Primary ler Arm Belt Keepers TO REPLACE BELT MOWER BLADE DRIVE Park the tractor on level surface. Engage parking brake. 1. Remove mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). 2. Remove mower (See 1O REMOVE MOWER" in this section of this manual). 3. Remove screws from R.H. mandrel cover and remove cover.
1. Make sure attachment clutch and ignition switches are in "OFF" position. 2. Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate. NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate. .012" 1 t Slot Nylon Locknut TO REPLACE • Brake Plate (3) MOTION DRIVE BELT Park the tractor on level surface.
TO CHECK TOE-IN - NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. 1. Position front wheels straight ahead. 2. Measure distance between wheels at front and rear of tires (dimensions "A" and "B"). • Front dimension "A" should be 1/8" to 1/4" less than rear dimension "B". Washers Retaining Rin( TO ADJUST TOE-IN - Axle Cover 1.
REPLACING BATTERY z't d_i, CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4.
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable.
NOTE: The high idle is set at the factory and cannot be adjusted. 2. Idle soeed setting - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. 3.
experiance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season.
TROUBLESHOOTING PROBLEM Will not start CHART CAUSE 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. 5. 6. 7. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment 10. Engine valves out of adjustment. 11. Extreme Cold Conditions Hard to start 1. 2. 3. 4. 5. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. 6. Loose or damaged wiring. 7.
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Loss of power 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10. Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13.
TROUBLESHOOTING CHART PROBLEM Mower blades will not rotate Poor grass discharge CAUSE CORRECTION 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Remove obstruction. 1. Engine speed too slow. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7.
TRACTOR -- MODEL NUMBER 917.
TRACTOR -- MODEL NUMBER 917.
TRACTOR -- MODEL NUMBER 917.275041 ELECTRICAL KEY NO. 1 2 8 10 11 12 16 21 22 25 26 27 28 29 30 33 40 42 45 50 52 79 81 NOTE: PART NO. 144927 74760412 7603J 145211 150109 145769 153664 166184 4152J 150755 108824X 73510400 170697 160784 175566 140403 170238 154336 122822X 174652 141940 163996 109748X DESCRIPTION Battery Bolt Hex Head 1/4-20 x 3/4 Tray, Battery Bolt 1/4-20 x 7.
TRACTOR -- MODEL NUMBER 917.
CHASSIS TRACTOR AND ENCLOSURES KEY NO. 1 2 4 5 6 7 8 14 16 17 18 19 20 21 24 28 30 31 32 33 34 35 36 37 39 42 43 44 45 47 50 56 58 68 84 86 91 99 102 122 130 138 139 140 141 142 144 148 150 152 153 156 157 158 159 -- MODEL PART NO.
TRACTOR GROUND -- MODEL NUMBER 917.275041 DRIVE 6 46 38 _117 127 120 128 142_.
TRACTOR GROUND -- MODEL KEY NO. PART NO. 1 TransaxleHydroGear 331-3000 (See Breakdown) 9396E Key 1/4 x 1/4 x 2 STD561210 Pin, Cotter 140507 Wheel, Hub Assembly 140080 Bolt, Hub 73940800 Nut 178391 Lever Asm Shift Lower 130564 Knob 176600 Brake, Rod 12000053 RingE 71673 Cap, Parking Brake 137648 Rod, Parking Brake 149412 Spring, Ddve Ground 121749X Washer 25/32 x 1-1/4 x 16 Ga, 150035 Nyliner 74321016 Screw, Fin.
TRACTOR -- MODEL NUMBER 917.275041 STEERING _21 20 23 31 34 1313" 32 6 7 \ 19 4_ \ 27 6' / / \ \ \ \ \ \ 15_ \.
TRACTOR -- MODEL NUMBER 917.275041 STEERING KEY NO. PART NO.
TRACTOR -- MODEL NUMBER 917.275041 ENGINE 69 2O 70 _2 18 15 17 37 29 16 26 KEY PART NO. NO. 1 2 8 9 10 11 12 15 16 17 18 20 21 22 24 25 26 27 28 29 31 \ 27 39 I SPARK KEY PART NO. NO, DESCRIPTION Engine (See Breakdown) KohlerModel No.CV674-75544 149723 Muffler 121361X PulleyV-Idler 177748 KeeperAsm.
TRACTOR -- MODEL NUMBER 917.275041 SEAT ASSEMBLY I \ 18 I /.5 ,_ 6 ; 19 17 22 "12 --_-J f J 2 3 KEY NO. 1 2 3 4 5 6 7 8 10 12 13 PART NO. 140124 140551 140675 127018X 145006 STD541437 124181X 171877 174894 121246X 121248X DESCRIPTION Seat Bracket, Pivot Seat Strap, Fender Bolt, Shoulder 5/16-18 x .62 Clip, Push In, Hinged Nut, Crownlock 3/8-16 Unc Spring, Seat Cprsn Bolt 5/16-18Uncx3/4 w/Sems Pan, Seat Bracket, Mounting Switch Bushing, Snap KEY NO. PART NO.
TRACTOR -- MODEL NUMBER 917.275041 DECALS 17 17 3 18 4 15 15 10 12 22 11 KEY NO, 1 2 PART NO.
TRACTOR -- MODEL NUMBER 917.275041 LIFT ASSEMBLY 40 42 35 73 43 34 7 /jj3o lO\ 39 I 23 16 13 23 18 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 tl 12 13 14 15 16 18 19 20 21 22 23 24 121006X 177535 159189 12000022 19292016 71110624 175830 175831 122364X 2876H 146704 163552 139868 169865 s'rD541437 674A247 143363 STD551037 5328J STD523710 127218 STD624008 73350800 Rod Asm, Lever Shaft Asm., Lift Vgt Lever Asm., Lift Rh E-RingTruarc #5133-87 Washer 29/32 x 1-1/4 x 16 Ga.
TRACTOR -- MODEL NUMBER 917.
TRACTOR -- MODEL NUMBER 917.275041 MOWER DECK KEY NO. PART NO.
TRACTOR -- MODEL NUMBER TRANSAXLE--MODEL NUMBER 331-3000 I I L 121 5O 917.
TRANSAXLE--MODEL TRACTOR -- MODEL NUMBER NUMBER 331-3000 KEY NO. PART NO.
TRACTOR -- MODEL NUMBER 917.275041 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 CYLINDER HEAD, VALVE AND BREATHER I j6 3g 2 j35 Q_-16 ' HII27 2_ 2S 24 3= @--3° 18 \28 I 17 31 CRANKCASE I .
KOHLER TRACTOR -- MODEL NUMBER 917.275041 ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 CRANKCASE HEAD/VALVE/BREATHER KEY NO. pAr,T NO, 1. 24-033-03-S 2. 3. 4. 24-041-23-S 24-096-59-S M-645020-S 5. 6. 7. X-75-23-S 25-351-01 -S 24-755-66-S 8. 9. 24-411-05-S 24-041-40-S 10. 24-318-70-S 11. 12. 13. 25-186-01-S 24-599-01-S M-640034-S 14. 24-072-09-S 15. 16. 24 468 16-S 24 100 10-S 17. 24-755-74-S 18. 19. 20. 21.
TRACTOR -- MODEL NUMBER 917.
TRACTOR -- MODEL NUMBER 917.275041 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 IGNITION/CHARGING KEY NO. PART NO. 1. 54-.'55-15-S 2. M-403025-S 3. X-25-92-S 4. 24-112-04-S BLOWER KEY NO, DESCRIPTION 1. 24-027-20-S 2. 3. 4. - 5. 24-100-01-S 25-t39-16-S 24-100-02-S M-545020-S Spacer, grass screen 6. M-545016-S Bolt, shoulder (4) Fan Screw, hex. flange M10x1.5x46 Washer, plain 3/8" Key Flywheel Rectifier-regulator Washer, plain 3/16" 7. M-551016-S 8. M-645016-S 9.
TRACTOR -- MODEL NUMBER 917.
TRACTOR -- MODEL NUMBER 917.275041 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 OIL PAN/LUBRICATiON STARTING SYSTEM KEY NO. PART NO. 1. M-839080-S 2. 25-098-08-S 3. M-r41080-S 4. 5. 25-435-04-S 25-755-33-S 6. 7. 25-141-05-S 25-221 °01"S DESCRIPTION Screw, hex. flange M8x1.25x80 (2) Starter, solenoid shift (Includes 4-7) Nut, hex. flange M8x1.25 Kit, solenoid Kit, pinion drive (Includes 6) Ring Kit, brush ENGINE CONTROLS KEY NO, PART NO. 1. 24 211 03-S 2. 3.
TRACTOR -- MODEL NUMBER 917.275041 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 CRANKSHAFT EXHAUSTJ I E FUELSYSTEMJ 1 1 , S / t:1 14 _ tS CRANKSHAFT KEY NO. 1. 2. FUEL SYSTEM KEY NO. PART NO. DESCRIPTION 24-014-72-S 52-139-09-S Crankshaft (Includes 2) Plug. cup EXHAUST KEY NO. 1. 2. - --- PART NO. DESCRIPTION 24-041-02-S 25-072-04-S Gasket, exhaust (2) Stud, M8x1.25x33 (4) PA-75544 24 782 14 24 755 108-S Replacement Engine Miniblock Gasket Set PART NO. 1. 24-853-61-S 2. 3.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING SKY LINE OR TREE. I greater than 15 ), never across the face. Make turns graduOperate your Tractor up and down the face of slopes (not ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
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