SEARS OWNER'S MANUAL MODEL NO. 944.601880 (RRFTSMRWJ Caution: Read and follow all Safety Rules and Instructions Before Operating Th,s Equipment 20.0 HP ELECTRIC START 42" MOWER AUTOMATIC LAWN TRACTOR • • • • • Assembly Operation Customer Responsibilities Service and Adjustments Repair Parts Sears Canada, Inc.
Z_ SAFETY RULES Safe Operation Practices for Ride-On Mowers Z_ 41_ IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET ANO THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. DO NOT: I. GENERALOPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine.
SAFETY RULES & Safe Operation Practices for Ride-On Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
PRODUCT MAINTENANCE SPECIFICATIONS GASOLINE CAPACITY AND TYPE: A Sears Maintenance Agreement is available on this preduct. Contact your nearest Sears store for details. 3.5 GALLONS UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) SYNTHETIC (below 0°F) Your tractorwas shippedfrornthe factorywith non-syntheticSAE =10W-30 motoro . OIL CAPACITY: 4 PINTS SPARK PLUG: (GAP: .030") CHAMPION VALVE CLEARANCE: INTAKE: EXHAUST: .004" - .006" .004" - .
UNASSEMBLED PARTS Steering Wheel Seat Wheel Steering , _ , Adapter (1) Washer 17/32 x 1-3/16 x 12 Gauge Extension Shaft t Steedng (1) Knob Steering Wheel O Insert Baffery Boot (1) Lockwasher 3/8 (1) Locknut 5/16-18 (2) Hex Bolts 1/4-20 x 3/4 (2) Keps Nuts 1/4-20 (1) Large Flat Washer Keys (1) Hex Bolt 3/8-16 x 1 Slope Sheet (2) Keys (1) Oil Drain Tube 5/16-18 x 1-1/4 (1) Hex Bolt 5
ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed.
ASSEMBLY • • Uft hood to raised position. Open terminal access doors, remove terminal protective caps and discard. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. • First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. • Connect BLACK groundingcable to negative (-) battery terminal with remaining hex bolt and keps nut.
ASSEMBLY INSTALL MULCHER CHECK BELTS PLATE (If previously removed) (See Rg. 4) • Raise and hold deflector shield in updght position. • Place front of mulcher plate over front of mower deck opening and slide into place, as shown. • Hook front latch into hole on front of mower deck. • Hook rear latch into hole on back of mower deck. A FOR PROPER POSITION OF ALL See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BA'I-rERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENG,NEON ENG,NEOFF O,LPRESSORE L.G.TSON 0%T_.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES Compare theillustrationswith your tractor to familiarizeyourself this manual for future reference, BEFORE OPERATING YOUR TRACTOR with the locations of various controls and adjustments.
OPERATION I _1__ r • _ GI.ASSr=S I JL. • The operation of any tractor can result in foreign objects thrown into the eyes, which can I result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision I | safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 6) Your tractor isequipped with an operator presence sensing switch.
OPERATION TO ADJUST GAUGE (See WHEELS TO OPERATE Fig. 7) Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. • Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See "TO ADJUST MOWER CUq-I'ING HEIGHT" in the Operation section of this manual).
OPERATION BEFORE STARTING • THE ENGINE CHECK ENGINE OIL LEVEL (See Fig. 14) • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Remove oil fillcap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessaP/, add oil until "FULL" mark on dipstick is reached. Do not overfill.
OPERATION • Sifting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. • t NOTE: During this procedure there will be no movement of drive wheels.
CUSTOMER RESPONSIBILITIES .A,NTENANCE SC.EOU'E " AS YOU COMPLETE REGUlaR SERV,CE Yf Check Tire BrakePressure Operation Check Check Operator T , SERV'CE ......
CUSTOMER RESPONSIBILITIES TRACTOR TRA|LtNG "uP Always observe safety rules when performing any maintenance. BRAKE BLADE CENTER HOLE OPERATION If tractor requiras more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustrnents section of this manual). LOCK WASHER • • f Maintain proper air pressure in alltires (See"PRODUCT SPECIFICATIONS" section of this manual).
CUSTOMER RESPONSIBILITIES * CAUTION: Air cooled engines run hotter than automotive engines. The use of non-synthetic multi-viscosityoils(5W30, t 0W30 etc.) in temperatures above 40 ° F (4° C) will result in higher than normal oil consumption. When using a multiviscosity oil, check oil level more frequently. TO CLEAN BATTERY AND TERMINALS Corrosion and dirton the battery and terminals can cause the battery to "leak" power. • Open battery box door.
CUSTOMER CLEAN RESPONSIBILITIES AIR SCREEN IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSU RIZED AIR TO CLEAN OR DRY CARTRIDGE. Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed airto remove dirtand stubbom dried gum fibers.
SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • • • Depress clutch/brake pedal fully and set parking brake. Place motion control lever In neutral (N) position. Place attachment clutch in "DISENGAGED" position. • • Turn ignitlon key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come In contact with plug. TRACTOR TO INSTALL MOWER (See Fig.
SERVICE AND ADJUSTMENTS SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20) • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground, Distance"A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side.
i SERVICE AND ADJUSTMENTS TO ADJUST BRAKE (See Fig. 24) ENGINE_ PULLEY Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. CLUTCHING-IDLER Iftractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod.
SERVICE AND ADJUSTMENTS TRANSMISSION REMOVAL/REPLACEMENT IMPORTANT:YOURTRACTORISEQUIPPEDWITHA12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual.
SERVICE AND ADJUSTMENTS TO REMOVE HOOD AND GRILL ASSEMBLY TO ADJUST (See Fig. 29) • Raise hood. • • Your carburetor is not adjustable. If your engine does not operate properlydue tosuspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. Unsnap headlight wire connector. Stand in front of tractor. Grasp hoed at sides, tilt toward engine and lift off of tractor. To replace, reverse above procedure.
STORAGE Immediately prepare your tractorfor storage at the end of the season or if the tractor will not be used for 30 days or more. • CAUTION: Never store the tractor with gasoline in the tank Inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE.
TROUBLESHOOTING POINTS CORRECTION PROBLEM CAUSE Will not start t. Out of fuel. 1. Fill fuel tank. 2. 3. 4. 5. 6. 7, Engine not =CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 2. 3. 4. 5. 6. 7. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug, Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh 8. 9. Loose or damaged wiring.
TROUBLESHOOTING PROBLEM Engine continues to run when operator leaves seat with attachment clutch Poor CAUSE POINTS CORRECTION 1. Faulty operator-safetypresence control system. 1. Check wiring,switches and connections, if not corrected,contactan authorizedservice center/ department. 1. 2. Wom, bent or loose blade. Mower deck not level, 3. 4. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 5.
TRACTOR - - MODEL NUMBER 944.601880 SCHEMATIC BATFERY R_ __G IGNITION SWITCH • =u_ :---/_ Z_NE', I CHARGING SYSTB_40UI_UT 3 AMP DC O 3600 RPM I FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) ORANGE 28 VOLTS AC M_N. O 3600 RPM (CHARGING SYSTEM DISCONNECTED) RED ILIGHI1NGSYSTEMOUT]PUT DIODE 5 AMp AC O 3600 RPM : ALTERNATOR = I (_14 NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATFERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.
REPAIR PARTS TRACTOR -- MODEL NUMBER 944.601880 ELECTRICAL 22 I J I 42 41 \I 26 2i / I 16 I I ".
REPAIR PARTS TRACTOR - - MODEL NUMBER 944.601880 ELECTRICAL KEY NO. 1 2 8 10 11 12 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 55 NOTE: PART NO. 163465 74760412 7603.1 145211 150109 145769 153664 175688 4152J 4799J 146148 175158 73510400 145491 121305X 175566 140403 170217 71110408 131563 175141 121433X 141940 17490508 DESCRIPTION Battery 12 Volt 28 Amp Bolt Hex Hd 1/4-20unc X 3/4 Tray Battery Bolt Btr Frt 1/4-20 x 7.
REPAIR PARTS TRACTOR CHASSIS AND -- MODEL NUMBER 944.
REPAIR PARTS TRACTOR CHASSIS - - MODEL NUMBER 944.601'880 AND ENCLOSURES KEY NO. 1 2 3 5 9 10 11 13 17 18 20 23 25 26 28 29 30 31 37 38 39 58 60 64 74 142 143 144 145 159 166 206 207 208 212 -- PART NO. 169830 176554 17060612 155272 168337)(011 STD533710 155927 172107X010 174330X558 126938X 1564.
REPAIR PARTS TRACTOR - - MODEL NUMBER 944.
REPAIR PARTS TRACTOR - - MODEL NUMBER 944.601880 DRIVE KEY PART NO. NO. 1 8 10 14 15 16 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 59 61 62 63 64 65 165866 STD561210 10040800 744.
REPAIR PARTS TRACTOR STEERING - - MODEL NUMBER 944.601880 ASSEMBLY r .
REPAIR PARTS TRACTOR STEERING - - MODEL NUMBER 944.601880 ASSEMBLY KEY PART NO. NO.
REPAIR PARTS TRACTOR SEAT - - MODEL NUMBER 944.601880 ASSEMBLY 5 21 25 11 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 14O123 140551 71110616 19131610 145OO6 STD541437 124181X 17OO0616 19131614 174894 166369 121246X Seat Bracket Pivot Seat 8 720 Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 1 X 10 Ga Clip Push-In Nut Hex w/Ins. 3/8-16 Unc Spdng Seat Cprsn 2 250 BIk Zi Screw 3/8-16 X 1-1/2 Washer 13/32 X 1 X 14 Ga. Pan Seat Knob Seaat 1/2-13 Unc BIk Bracket Mounting Switch KEY NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER 944.601880 DECALS 15 3 7 11 11 4 5 7 10 9 8 2 5 13 2O 16 14, 12 KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 157032 138047 177278 177279 163205 165407 177284 170563 163204 157140 177253 WHEELS KEY NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER 944.
REPAIR PARTS TRACTOR - - MODEL NUMBER 944,601880 ENGINE KEY NO. PART NO.
REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 944.601880 DECK ;146 f. _47 142 103 105 102 / 106 lOl 102 _ | 21 113 111 1! 22 / 23 24 _.
REPAIR PARTS TRACTOR - - MODEL NUMBER 944.601880 MOWER DECK KEY NO. PART NO.
REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 944.
REPAIR PARTS TRACTOR MOWER -- MODEL NUMBER 944.601880 LIFT KEY NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 2O 31 32 NOTE: PART NO. 159460 159471 105767X STD581062 19211621 120183X 125631X 122365X 139865 139866 STD624008 173288 73350800 130171 73800800 139868 163552 169865 7354O6OO DESCRIPTION Wire Asm Inner W/Plunge5r Shaft Asm Lift Pin Groove E Ring #5133-62 Washer 29/32 x 1-1/4 x 21 Ga. Bearing Nylon BIk .
= 122- o! 119- 120" 88 m I mo | I- = 0 900 81 73 79 _=_ =.== =.
REPAIR PARTS TRACTOR HYDRO GEAR KEY PART NO. NO.
REPAIR PARTS TRACTOR BRIGGS & STRATTON ENGINE - - MODEL - MODEL NUMBER NUMBER 407777, 944.601880 TYPE NUMBER 0119-E3 11 213__ 265 ,\ -k REQUIRES SPECIALTOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL. 265 267 718 I 1019 LABEL KIT J 703 865 447 447A 1035 _ 256 220 750 I 1058 OWNER'S MANUAL I I 1,.8EM,SS.
REPAIR PARTS TRACTOR - - MODEL NUMBER 944.
REPAIR PARTS TRACTOR BRIGGS & STRATTON ENGINE - - MODEL - MODEL NUMBER NUMBER 944.601880 407777, TYPE NUMBER 0119-E3 7,, 1005 t_ 878"_ _8=_ ,,41__.
REPAIR PARTS TRACTOR BRIGGS & STRATrON KEY NO. PART NO.
REPAIR PARTS TRACTOR BRIGGS & STRATrON KEY PART NO. NO.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING "" "-.. _CUT r Ts SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. O1 15 ° MAX. I I_ greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme Operate when your Tractor and downonthe face of slopes (not caution changingup direction slopes.
I SEARS HomeCentral" ] Get it fixed, at your home or ours! 1-800-4-MY-HOME® (1-800-469-4663) Call 24 hours a day, 7 days a week www.sears.ca For Parts call 1-800-4-MY-HOME® (1-800-4694663) Call 24 hours a day, 7 days a week To purchase or inquire about a Sears Maintenance Agreement: 1-800-361-6665 Mon. to Sat. Pour service en francais: 1-887-LE-FOYER® (1-877-533-6937) I CentredufoyeL1 SF.AJ $J 177331 Re,.,. 1 12.20.00 JH PRINTED IN U.S.A.
