Crown Oil Furnace Installation Manual

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MO-527

ECN 5412-MA 150729 MADE IN USA

OIL-FIRED CENTRAL FURNACE

Installation, Operation, and Service Manual

With Users Information Section

Models:

CSHB60-90ABP CSHB60-90ABT

c WARNING:

• Do NOT store or use gasoline or other flammable vapors and liquids

in the vicinity of this or any other appliance.

• Improper installation, adjustment, alteration, service, or

maintenance can cause a fire or explosion resulting in property

damage, personal injury, or loss of life. For assistance or additional

information consult a qualified installer or service agency.

These instructions should be:

• read prior to installing the furnace

• retained for reference by qualified service personnel

• reviewed before performing any service or maintenance

Crown Boiler Company

3633 “I” Street

Philadelphia, Pennsylvania 19134

Summary of content (17 pages)

PAGE 1
OIL-FIRED CENTRAL FURNACE Installation, Operation, and Service Manual With Users Information Section Models: CSHB60-90ABP CSHB60-90ABT c WARNING: • Do NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. • Improper installation, adjustment, alteration, service, or maintenance can cause a fire or explosion resulting in property damage, personal injury, or loss of life.
PAGE 2
I. SAFETY SECTION This page contains various warnings and cautions found throughout the Oil Furnace Manual. Please read and comply with the statements below. cWARNING AND CAUTIONS: cWARNING: This furnace is not to be used as a construction heater. See Page 1. c CAUTION MUST BE TAKEN NOT TO EXCEED 90° ROTATION (OF THE FLUE ELBOW) COUNTERCLOCKWISE OR RIGHT FROM THE VERTICAL POSITION. See Page 2.
PAGE 3
All installations and services must be performed by qualified service personnel. TABLE OF CONTENTS SECTION I. SAFETY SECTION II. GENERAL INSTRUCTIONS A. VENTING B. DRAFT REGULATORS C. DUCT WORK/AIR CONDITIONING D. FILTERS MOUNTED EXTERNAL TO FURNACE E. LIMIT POSITION AND LOCATION F. BURNER INSTALLATION G. BURNER SPECIFICATIONS AND APPLICATIONS H. HEAT EXCHANGER CLEANING INSTRUCTIONS BEGINNING PAGE i 1 2 4 4 4 5 6 7 8 III. USERS INFORMATION SECTION A. OIL SUPPLY B. COMBUSTION AIR SUPPLY C.
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All installations and services must be performed by qualified service personnel. II. GENERAL INSTRUCTIONS - READ BEFORE START OF INSTALLATION 1. The heating output capacity of the furnace proposed for installation should be based on a heat loss calculation made according to the manuals provided by the Air Conditioning Contractors of America (ACCA) or the American Society of Heating, Refrigeration and Air Conditioning Engineers, Inc. (ASHRAE). 2.
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All installations and services must be performed by qualified service personnel. Power (Side-Wall) Venting-Important Note Regarding cCAUTION: Crown Boiler Company will NOT assume responsibility for damage to, and deterioration of, exterior building materials, e.g. brick, siding, clapboards, and etc., in close proximity to the vent terminal due to operation of a power vented, oil furnace. This policy is applicable regardless of the cause of sooting.
PAGE 6
All installations and services must be performed by qualified service personnel. SIDE WALL VENTING APPLICATION ORDER INFORMATION BURNER Beckett AFG FIELD VENT TERMINATION KIT (15’ application MAX) COMBUSTION AIR INTAKE KIT (FOR COMBUSTION AIR APPLICATIONS ONLY) PART NUMBER PART NUMBER 160930 160945 The Field vent kit is set up with 4 inch diameter vent pipe with concentric through-the-wall vent termination/inlet air vent hood. The combustion air inlet pipe diameter is also 4 inch diameter.
PAGE 7
All installations and services must be performed by qualified service personnel. B. DRAFT REGULATORS: A draft regulator is supplied with the furnace and should be installed according to the regulator manufacturers recommendations. With the burner operating, use a draft gauge to adjust the regulator to the proper setting. (refer to the instructions enclosed with draft regulator to adjust to the proper setting).
PAGE 8
All installations and services must be performed by qualified service personnel. PLEASE NOTE: While scribing the return air opening, the filter rack can be held in position by tape or similar temporary means. Fig. 2: A typical filter rack and dimensions for the CSHB60-90 furnace. Position the open end of the filter rack so as to provide access for filter replacement. Once the filter rack is positioned correctly, scribe a line along the inside of the securing flange on three of the sides.
PAGE 9
All installations and services must be performed by qualified service personnel. F. BURNER INSTALLATION: NOTICE: Remove all cardboard packing from around chamber before installing burner. The oil burner will mount on three stud mounting bolts on the lower mounting plate covering the opening in the front of the heat exchanger. The end of the burner tube should be inserted no further than 1/4 inch back from the inside surface of the combustion chamber.
PAGE 10
All installations and services must be performed by qualified service personnel. G. BURNER SPECIFICATIONS AND APPLICATIONS FURNACE MODEL CSHB60-90 BURNER SPEC NO. * INS BURNER MODEL & TUBE LENGTH HEAD EFL201 N AFG-4.5” F3 STATIC PLATE MAXIMUM NOZZLE SIZE** 3-5/8U 0.75X80° A SHIPPED NOZZLE SIZE BURNER BECKETT (AFG) 0.
PAGE 11
All installations and services must be performed by qualified service personnel. H. HEAT EXCHANGER CLEANING INSTRUCTIONS: cWARNING: THE HEAT EXCHANGER MUST BE CLEANED BY A QUALIFIED SERVICE PERSON. It is important to inspect and clean the heat exchanger once a year, or as necessary, to remove any build-up of soot. A layer of soot on the inside of the heat exchanger will act as an insulator and reduce heat transfer, resulting in less efficiency.
PAGE 12
All installations and services must be performed by qualified service personnel. III. USERS INFORMATION SECTION A. OIL SUPPLY: Do not allow the fuel tank to run completely empty. During the summer, keep the tank full to prevent condensation of moisture on the inside surface of the tank. If the fuel tank runs completely dry, it may be necessary to purge the lines of trapped air. Contact a qualified technician to bleed the lines and restart the burner.
PAGE 13
All installations and services must be performed by qualified service personnel. E. FILTER CLEANING AND LOCATION: The air filters should be inspected each month and cleaned when dirty. Cleaning the air filters frequently may reduce airborne contaminants from entering the furnace and depositing in the furnace, duct system and home.
PAGE 14
All installations and services must be performed by qualified service personnel.
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All installations and services must be performed by qualified service personnel.
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All installations and services must be performed by qualified service personnel.
PAGE 17
All installations and services must be performed by qualified service personnel.