INSTALLATION and OPERATION MANUAL SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES MODELS: ELT - 20 ELT - 30 ELT - 40 ELT - 60 ELT - 80 ELT - 100 CROWN FOOD SERVICE EQUIPMENT LTD.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 IMPORTANT NOTES FOR INSTALLATION AND OPERATION This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING: Improper installation, operation, adjustment, alteration, service or maintenance can cause property damage, injury or death.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 TABLE OF CONTENTS DESCRIPTION PAGE Important Notes for Installation and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.0 Service Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.0 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 1.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 INSTALLATION AND SERVICE CONNECTIONS 2.0 INSTALLATION INSTRUCTIONS UNPACKING Immediately after unpacking, check for possible shipping damage. If the kettle is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 WARNING: Disconnect the electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit. ELECTRICAL CONNECTIONS A Control Box with power supply equivalent to electrical rating of the kettle should be located conveniently nearby.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 3.0 INTRODUCTION DESCRIPTION All electrically powered kettles described and referred to in this manual are pressure vessels of a double-wall construction forming a sealed jacket (chamber) enveloping the lower two thirds of the kettle bowl surface.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 FUNCTIONING MODE All electrically powered self steam generating kettles consist of a jacket containing a permanent solution of water and antifreeze sufficient to completely immerse and protect replaceable electric heating elements. To minimize tampering, the Safety Valve is plumbed toward the rear of the kettle jacket.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 4.0 OPERATION INSTRUCTIONS WARNING: The kettle and its parts are hot. Use care when operating, cleaning and servicing the kettle. Ensure that the external electrical service to kettle is on. Check pressure gauge for correct cold kettle reading. Reading should be in the green area of the gauge indicating 25 - 30 In. Hg (630 - 730 mm Hg) of vacuum.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 4.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 5.0 CLEANING INSTRUCTIONS CAUTION: Do not use cleaning agents that are corrosive. WARNING: Disconnect the power supply to the appliance before cleaning or servicing. WARNING: Never spray water into electric controls or components! CAUTION: The equipment and its parts are hot. Use care when operating, cleaning and servicing.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 DRAW-OFF VALVE CLEANING 1. If equipped with a tangent draw-off valve, turn the large hex nut on the draw-off valve counterclockwise until it is completely disengaged from the threads. Grasp the valve knob and slowly pull out the valve stem. Wash the valve stem, disk and handle.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 WHAT TO DO IF SURFACE RUST APPEARS Metal utensils should never be used as they will scratch the surface of the equipment and rust may begin to form. To remove surface accumulation of rust from the inadvertent use of such utensils, the following procedure may be used. CAUTION: Improper use of this procedure may damage your appliance! 1.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 STAINLESS STEEL (Continued) TO REMOVE HEAT TINT: Darkened areas sometimes appear on stainless steel surfaces where the area has been subjected to excessive heat. These darkened areas are caused by thickening of the protective surface of the stainless steel and is not harmful.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 6.0 GENERAL MAINTENANCE No general maintenance is required other than adhering to the Cleaning Procedure instructions. WARNING: At least twice a year have an authorized service person clean and service the unit for maximum performance.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 7.0 TROUBLESHOOTING 7.1 LOW WATER LEVEL Proper water level must be maintained within the jacket for the kettle to operate. Depletion of water may occur from excessive opening of or leakage through the safety relief valve.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 7.0 TROUBLESHOOTING (Continued) 7.2 EXTREMELY SLOW COOKING TIME 1. If the cooking time is abnormally slow, then the difficulty may be due to air being present in the kettle jacket. To remove air, follow AIR VENTING INSTRUCTIONS. 2.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 NOTICE: Draw-Off Valve has a vulcanized rubber coated stem for better sealing. Do not over-tighten. This may cause the rubber to pull away from stem and permanently damage it. This is not covered under warranty. 7.5 AIR VENTING INSTRUCTIONS Check vacuum/pressure gauge when the kettle is cold.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 APPENDIX ‘A’ MATERIAL SAFETY DATA SHEET PREPARATION INFORMATION: Prepared for use in Canada by: E H & S Product Regulatory Management Department DOW CHEMICAL CANADA INC. P.O. Box 1012 Sarnia, Ontario, N7T 7K7 (800) 331-6451 1.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 3. HAZARDS IDENTIFICATION EMERGENCY OVERVIEW Clear yellow liquid. Odourless. Avoid temperatures above 450°F, 232°C. POTENTIAL HEALTH EFFECTS (See Section 11 for toxicological data.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 4. FIRST AID EYES: Flush eyes with plenty of water. SKIN: Wash off in flowing water or shower. INGESTION: No adverse effects anticipated by this route of exposure incidental to proper industrial handling.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 HAZARDOUS COMBUSTION PRODUCTS: During a fire, smoke may contain the original material in addition to unidentified toxic and/or irritating compounds.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 6. ACCIDENTAL RELEASE MEASURES (See Section 15 for Regulatory Information) PROTECT PEOPLE: Use appropriate safety equipment.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 EXPOSURE GUIDELINES: Propylene glycol: AIHA WEEL is 50 ppm total, 10 mg/m3 aerosol only. 9.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 SKIN: The LD50 for skin absorption in rabbits is >10,000 mg/kg. INGESTION: The oral LD50 for rats is 20,000 - 34,000 mg/kg. MUTAGENICITY: In vitro mutagenicity studies were negative.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 FOR UNUSED & UNCONTAMINATED PRODUCT, the preferred options include sending to a licensed, permitted: recycler, reclaimer, incinerator or other thermal destruction device.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 U.S. REGULATIONS SARA 313 INFORMATION: To the best of our knowledge, this product contains no chemical subject to SARA Title III Section 313 supplier notification requirements.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 CANADIAN REGULATIONS WHMIS INFORMATION: The Canadian Workplace Hazardous Materials Information System (WHMIS) Classification for this product is: This product is not a “Controlled Product” under WHMIS.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 Revision History Revision Revised By 10069R1 Brian Walters 10069R2 Val 10069R2 Pages Affected 4 Effective Date 37108 Comments Installation Codes and Standards section added. 3 to 18 Sept. 6, 2001 Val Chlistovsky 5, 6, 7, 9, 10, 13,16, 17 Nov.
INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM JACKETED TILTING FLOOR MOUNTED KETTLES, ELT-20, ELT-30, ELT-40, ELT-60, ELT-80, ELT-100 Document Responsibility Responsibility Name Title Original Document Production, Archives, Distribution Lorie Marcocchio Engineering Clerk Content Development, Revision Maintenance Brian Walters Technical Service Manager Agency Requirements Val Chlistovsky Approvals & Quality Engineer, ISO Technical Illustration Tony Cordeiro CAD Draftsman Document R
