Safety • Assembly • Operation • Tips & Techniques • Maintenance • Troubleshooting • Warranty OPERATOR’S MANUAL 4x4 Utility Vehicle — Models J466 & J467 IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
This Operator’s Manual is an important part of your new utility vehicle. It will help you operate and maintain the unit for best performance. Please read and understand what it says. Table of Contents Safe Operation Practices ................................... 4 Know Your Utility Vehicle ................................... 8 Operating Your Utility Vehicle .......................... 12 Servicing Your Utility Vehicle ........................... 16 Service Chart ..............................................
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2 Safe Operation Practices WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm. DANGER: This vehicle is designed to be operated according to the rules for safe operation in this manual. As with any type of vehicle, carelessness or error on the part of the operator can result in serious injury.
21. Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle performance or personal injury. 22. Engine must be stopped when cleaning, servicing, adjusting, repairing, or installing attachments on utility vehicle. Slope Operation Slopes are a major factor related to loss of control and rollover accidents, which can result in severe injury or death. If a slope is steeper than a 15° incline, do not operate this unit on that area.
2 Safe Operation Practices Cargo Box Lift d. Never carry small children, they may fall off and be seriously injured or interfere with safe vehicle operation. e. Use extreme care while approaching blind corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the path of the vehicle. f. Remove key when vehicle is unattended to prevent unauthorized operation. 2. Never allow children under 16 years old to operate this vehicle.
Safety Frame (OPS) 1. Your vehicle is equipped with a operator protective structure (OPS) which must be maintained in a fully functional condition. Use care when driving through doorways or spaces with a low overhead. a. Never modify the OPS in any way. b. Never attempt to straighten or reweld any part of the main frame or retaining brackets that have been damaged. Doing so may weaken the structure and endanger your safety. c.
3 Know Your Utility Vehicle Know Your Utility Vehicle NOTE: Reference to right or left hand side of the utility vehicle is observed from the operating position. & ! ' " ( ) # IMPORTANT Read the Caterpillar Engine operator’s manual before operating this vehicle to familiarize yourself with the engine controls and adjustments. NOTE: Before operating your vehicle, follow the starting instructions in the Operating Section and check tire pressure per the recommendations in the Servicing Section.
Accelerator Pedal The accelerator pedal is located on the right side of the floor beneath the dash panel. Depressing the accelerator pedal will move the vehicle in the direction selected on the gearshift. As the pedal is depressed, speed will increase to the maximum selected range. Releasing the pedal reduces the speed, but does not stop the vehicle. The brake must be applied to stop vehicle. See Figure 1.
3 NOTE: Every 50 hours a “change oil” message will flash on the display for 2 minutes every time the tractor is started. This message will repeat for the first two after each 50 hour interval. The oil pressure indicator light will also flash when this display is active. Before the interval expires, change the crankcase oil level as instructed in the Engine Manual. Know Your Utility Vehicle 4x4 Switch The 4x4 switch is located on the right side of the dash panel.
3 WARNING: Always wear the seat belt when operating the utility vehicle equipped with a OPS. However, if the OPS is not present or has been removed, the seat belt must not be used. Know Your Utility Vehicle Adjustable Seat Lever The adjustable seat lever is located beneath the driver’s seat on the front side and it is used to move the seat forward and backward. See Figure 3. Slide the lever to the left and push the seat forward or back to the desired position.
4 Operating Your Utility Vehicle WARNING: This is an off-road utility vehicle and it should not be operated on public highways. Know and comply with all laws and regulations governing the use of off-highway vehicles in your area. Stopping Engine 1. To stop utility vehicle, release accelerator pedal and depress brake pedal until vehicle comes to a complete stop. 2. Put unit back into Neutral. 3. Lock parking brake and turn key switch to STOP position.
Engaging 4x4 Raising & Lowering Cargo Box The 4x4 switch is located on the right side of the dash panel. See Know Your Utility Vehicle. WARNING: To prevent the possibility of bodily injury from unintentional lowering of the cargo box, be sure vehicle is on a level and stable surface and parking brake is locked before raising cargo box. 1. To engage, stop or slow vehicle speed and push up on the switch. All four wheels will now continue to have power.
4 Operating Your Utility Vehicle WARNING: The center of gravity changes as a loaded cargo box is raised. Do not allow rear wheel to hang over the edge of a loading dock or ravine. The cargo box weight may shift over center and vehicle could tip over backwards. 5. Do not load above height of cargo box front panel. Load could shift forward striking driver or passenger or cause driver to loose control of vehicle. 6. Avoid loads which exceed physical dimensions of cargo box. 7.
WARNING: Always wear the seat belt when operating the utility vehicle equipped with a OPS. However, if the OPS is not present or has been removed, the seat belt must not be used. Transporting Vehicle IMPORTANT: Never tow the vehicle. Transmission damage will occur if vehicle is towed. Haul the vehicle on a heavy-duty trailer or on a full-size truck. 1. Once the utility vehicle is loaded onto the trailer or truck, leave transaxle gearshift lever in forward or reverse. 2.
5 Servicing Your Utility Vehicle IMPORTANT: If removing the battery for any reason, disconnect the NEGATIVE (Black) wire from it’s terminal first, followed by the POSITIVE (Red) wire. When re-installing the battery, always connect the POSITIVE (Red) wire to its terminal first, followed by the NEGATIVE (Black) wire. Be certain that the wires are connected to the correct terminals; reversing them could change the polarity and cause damage to your engine’s alternating system.
5 Charging WARNING: Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. Servicing Your Utility Vehicle If the vehicle has not been put into use for an extended period of time, charge the battery with an automotive type 12-volt charger for a minimum of one hour at six amps. Replacing Headlight Bulbs 1. Raise hood to get access to the headlight assembly. 2.
5 5. Remove the five lug nuts and the wheel. Place new wheel on the axle hub and secure with nuts. 6. Tighten nuts diagonally until snug. 7. Remove support stands and lower vehicle. 8. Finish tightening the nuts to 65-75 lb-ft using a torque wrench. Servicing Your Utility Vehicle Maintenance of the Operator Protective Structure (OPS) Periodically (at least every six months) visually inspect the OPS for damage and loose fasteners. If damage is noted, contact your Cub Cadet dealer.
5 5. Check O-ring on drain plug and replace if missing or in poor condition. 6. Install and tighten drain plug. IMPORTANT: Dirt and debris in oil may cause damage to transfer case. Clean area around opening before removing oil cap. Servicing Your Utility Vehicle 7. Remove oil cap and add approximately 64 oz of 80W-90 Shell Dentax Low Foam Oil. NOTE: If necessary, you may remove the fill level plug to assist with determining the level to which the transmission may be filled. See Figure 9.
5 WARNING: Coolant is a toxic substance. Dispose of in an environmentally safe manner. Contact your area EPA office for proper disposal methods and recycling center locations. 7. Reinstall the drain plug and turn clockwise until fully tightened. Servicing Your Utility Vehicle 8. Turn the radiator cap counterclockwise to the first stop, then push downward on the cap and turn counterclockwise to remove. 9.
1. Stop the engine and raise the passenger seat by removing the wing nut securing it to the frame. 2. Place a suitable container beneath the filter drain valve. See Figure 12. ���������� ���� 3. Turn the filter drain counterclockwise to open. Allow the water at the bottom of the filter to drain until only pure diesel fuel drains from the valve. See Figure 12. 4. Turn the filter drain clockwise to close. ������ ����� ���� 5.
5 Drive Belt 3HOCK Servicing Your Utility Vehicle Inspecting Front and Rear Shocks 1. Inspect the front and rear shocks every 100 hours or once a year for oil leakage. See Figure 13. If excessive oil leakage appears, have shocks repaired or replaced by your local Cub Cadet dealer. Inspecting CV Boots 1. Inspect CV boots (two on each CV joint axle end, eight total) for tears every 50 hours. See Figure 13. If tears or excessive wear appear, have boots replaced by your local Cub Cadet dealer.
5 Changing Brake Pads WARNING: Using an unstable lifting device and vehicle support may result in bodily injury. Use a safe lifting device and supports to work on raised vehicle. Servicing Your Utility Vehicle To gain access to the brake pads, remove the wheel as described in the Wheel Replacement Section. If less than .030” of material remains on the pad, replace. NOTE: Brake pads must be replaced as a set, ie., right rear and left rear.
6 Service Chart Before Each Use First 10 Hours Every 50 Hours Check Transfer Case Oil * Tighten Wheel Bolts Change Engine Coolant Inspect Cooling System Hoses For information regarding engine service, see the separate Engine Owner’s Manual included with your unit. Drain Fuel Filter Change Fuel Filter Lubricate Rear Knuckles † Inspect OPS Inspect Front and Rear Shocks Inspect Ball Joints 7 Accessories For parts or accessories, contact your local Cub Cadet dealer.
Engine/Electrical Dimensions Make 20HP** Caterpillar® Length/Width 119” x 63.5” Type\Cylinders 4 Cycle Diesel/3 Cylinders Tread Center F: 52” / R: 50” Displacement 720cc Height (Overall) 73” Maximum Torque 34.0 lb/ft @ 2000 RPM Wheelbase 78.0” Ignition Mechanically Controlled 1,600 lbs. Lubrication Full Pressure w/Filter Weight (Incl. Fuel & Fluids) Speed (No Load) 1,300 RPM (idle) / 3,600 RPM (fast) 10.
9 Problem Engine will not start Possible Cause(s) Battery has low voltage. Loose or corroded battery connections. Fuse is blown. No Fuel or improper fuel. Trouble Shooting Plugged fuel filter. Air or water is in the fuel system. In Winter, oil viscosity increases, and engine revolution is slow. Defective starter solenoid. Engine is hard to start For repairs beyond minor adjustments or corrections, contact your nearest Cub Cadet service dealer or call 1-877-282-8684.
Problem Possible Cause(s) Engine knocks Low engine speed. Engine overloaded. Engine loses power Engine overheating. Too much oil in engine. Fuel supply being restricted. Fuel filter plugged. Fuel line pinched or kinked. 9 Trouble Shooting Insufficient or dirty fuel. Air cleaner element plugged Starter does not work Loose or corroded connections. Low battery output Sulfate or worn-out battery. Faulty starter. Starter crank slowly Low battery output. Sulfated or worn-out battery.
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CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and MTD Consumer Group Inc are pleased to explain the evaporative emission control system warranty on your 2006 utility vehicle. In California, new utility vehicle must be designed, built and equipped to meet the State’s stringent anti-smog standards.
CUB CADET LLC MANUFACTURER’S ONE YEAR LIMITED WARRANTY (COMMERCIAL USE) The limited warranty set forth below is given by CUB CADET LLC (“CUB CADET”) with respect to new merchandise purchased and used in the United States, its possessions and territories.
MANUFACTURER’S LIMITED WARRANTY FOR The limited warranty set forth below is given by Cub Cadet LLC with respect to new merchandise purchased and used in the United States, its possessions and territories. “Cub Cadet” warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship.