Technical data

VLT 5000/5000 FLUX SyncPos Quick-Setup
MG.10.Q1.5B – VLT is a registered Danfoss trade mark8
.
This section offers you a quick general introduction
which includes turning on and familiarizing yourself
with the program, how to set up a VLT with
SyncPos motion controller using the test programs
provided and the most important basic settings.
NB!
O.ERR 13 will show up right after power up
if the VLT is not ready. The VLT is in the
“Not ready” state when:
• it has an alarm (trip),
• it is in local mode (parameter 002 = local),
• local LCP stip is activated (display flashing),
• there is no signal on input 27 (coast).
O.ERR 13 can only be reset using the ERRCLR
command or with "BREAK" [ESC] in the PC soft-
ware and only when the VLT ist in the "ready" state,
which means none of the above may be true.
To achieve good control it is important to optimise
the VLT. This must be done before positioning or
synchronising using SyncPos.
Some VLT parameter factory settings are, when
SyncPos is mounted, different to the standard
factory settings. A fulle list is included in the SyncPos
instruction manual. The instruction manual is
included on the SyncPos CD. Note that the ramp
times are as short as possible because they act as
a filter on the PID loop of SyncPos.
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■■
■ Safety tips
The controller and the motor must be
able to be switched off at any time with
an EMERGENCY STOP button.
The motor must be able to turn com-
pletely freely so that a sudden jolt can not
cause damage.
Follow the directions given during the installation
program and list the hard drive on which SyncPos
should be installed. SyncPos and the program
samples included will be installed in the directory
listed.
■■
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■ Starting SyncPos
Turn on the VLT, however, make sure
the motor is not connected.
In the task bar, click on "START"
→→
→→
→ "PROGRAMS"
→→
→→
→ SyncPos.
Changing the dialog language
Now the SyncPos window has been opened –
English is the standard dialog language.
If you desire another language, click on "SETTINGS"
→ "LANGUAGE" (before you open a file) and select
for example "GERMAN" in the dialog field which will
subsequently appear. "EXIT PROGRAM" and start
SyncPos again.
Exit SyncPos
You can only abort or end an APOS program with
[ESC]. In order to do this the file which is linked with
resp. VLT must be open.
■■
■■
■ Setting of VLT parameters
During booting the VLT parameters are set to the
factory settings. Only the motor parameters remain
to be set:
Perform AMA (see VLT5000/VLT5000Flux manual)
or manual optimizing of the VLT to the connected
motor.
Adjust maximum output frequency in par. 202 (Flux:
output speed high limit) and maximum reference in
par. 205 according to maximum velocity of the
encoder. Note that the maximum output frequency
must be higher than the frequency corresponding to
maximum allowed velocity of the shaft because of
the slip of the motor.
Terminal 27 must be connected to 24 V or parame-
ter 502 must be set to ”serial port”.
■■
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■ VLT optimisation
■■
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■ Installing SyncPos
Insert the CD in the CD ROM drive, in
the menu click on "INSTALL VLT
SOFTWARE SYNCPOS", and "RUN THIS
PROGRAM FROM ITS CURRENT LOCATION"
and click yes.
Installing the SyncPos PC Software