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MAKING MODERN LIVING POSSIBLE

Design Guide

VLT

HVAC Basic Drive FC 101

www.danfoss.com/drives

Summary of content (124 pages)

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MAKING MODERN LIVING POSSIBLE Design Guide VLT® HVAC Basic Drive FC 101 www.danfoss.
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VLT® HVAC Basic Drive FC 101 Design Guide Contents Contents 1 Introduction 5 1.1 Purpose of the Manual 5 1.2 Document and Software Version 5 1.3 Safety Symbols 5 1.4 Abbreviations 5 1.5 Additional Resources 6 1.6 Definitions 6 1.7 Power Factor 8 2 Product Overview 9 2.1 Safety 9 2.2 CE Labeling 10 2.3 Air Humidity 11 2.4 Aggressive Environments 11 2.5 Vibration and Shock 12 2.6 Advantages 12 2.7 Control Structures 25 2.7.1 Control Principle 25 2.7.
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VLT® HVAC Basic Drive FC 101 Design Guide Contents 4 How to Order 44 4.1 Configuration 44 4.2 Ordering Numbers 45 5 How to Install 49 5.1 Mechanical Dimensions 5.1.1 Frequency Converter Dimensions 49 5.1.2 Shipping Dimensions 51 5.1.3 Side-by-Side Installation 52 5.2 Electrical Data 53 5.2.1 Electrical Installation in General 54 5.2.2 Connecting to Mains and Motor 55 5.2.3 Fuses and Circuit Breakers 62 5.2.5 Control Terminals 67 6 How to Programme 68 6.
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VLT® HVAC Basic Drive FC 101 Design Guide Contents 7.4.5 Data Control Byte (BCC) 82 7.4.6 The Data Field 83 7.4.7 The PKE Field 84 7.4.8 Parameter Number (PNU) 84 7.4.9 Index (IND) 84 7.4.10 Parameter Value (PWE) 84 7.4.11 Data Types Supported by the Frequency Converter 85 7.4.12 Conversion 85 7.4.13 Process Words (PCD) 85 7.5 Examples 85 7.6 Modbus RTU Overview 86 7.6.1 Assumptions 86 7.6.2 What the User Should Already Know 86 7.6.3 Modbus RTU Overview 86 7.6.
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VLT® HVAC Basic Drive FC 101 Design Guide Contents 7.10.5 Preset Single Register (06 HEX) 93 7.10.6 Preset Multiple Registers (10 HEX) 94 7.11 Danfoss FC Control Profile 7.11.1 Control Word According to FC Profile (8-10 Protocol = FC profile) 94 7.11.2 Status Word According to FC Profile (STW) (8-30 Protocol = FC profile) 96 7.11.3 Bus Speed Reference Value 97 8 General Specifications and Troubleshooting 98 8.1 Mains Supply Specifications 98 8.1.1 Mains Supply 3x200-240 V AC 98 8.1.
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VLT® HVAC Basic Drive FC 101 Design Guide Introduction 1 1 1 Introduction 1.1 Purpose of the Manual 1.4 Abbreviations This design guide provides information on how to select, commission and order a frequency converter. It provides information about mechanical and electrical installation. Alternating current AC The design guide is intended for use by qualified personnel.
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1.5 Additional Resources • • fM The motor frequency. VLT® HVAC Basic Drive FC 101 Quick Guide VLT® HVAC Basic Drive FC 101 Programming Guide provides information on how to programme and includes complete parameter descriptions. • VLT® HVAC Basic Drive FC 101 Design Guide entails all technical information about the frequency converter and customer design and applications. • MCT 10 Set-up Software enables the user to configure the frequency converter from a Windows™ based PC environment.
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Introduction VLT® HVAC Basic Drive FC 101 Design Guide Bus reference A signal transmitted to the serial communication port (FC port). Preset reference A defined preset reference to be set from -100% to +100% of the reference range. Selection of 8 preset references via the digital terminals. RefMAX Determines the relationship between the reference input at 100% full scale value (typically 10 V, 20 mA) and the resulting reference. The maximum reference value set in 3-03 Maximum Reference.
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1 1 VLT® HVAC Basic Drive FC 101 Design Guide Introduction Trip A state entered in fault situations, e.g. if the frequency converter is subject to an over-temperature or when the frequency converter is protecting the motor, process or mechanism. Restart is prevented until the cause of the fault has disappeared and the trip state is cancelled by activating reset or, in some cases, by being programmed to reset automatically. Trip may not be used for personal safety.
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Product Overview VLT® HVAC Basic Drive FC 101 Design Guide 2 Product Overview 2 2 Installation at high altitudes CAUTION 2.1 Safety At altitudes above 2 km, contact Danfoss regarding PELV. 2.1.1 Safety Note WARNING WARNING DANGEROUS VOLTAGE The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency converter or fieldbus may cause death, serious personal injury or damage to the equipment.
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2 2 VLT® HVAC Basic Drive FC 101 Design Guide Product Overview WARNING DISCHARGE TIME Frequency converters contain DC-link capacitors that can remain charged even when the frequency converter is not powered. To avoid electrical hazards, disconnect AC mains, any permanent magnet type motors, and any remote DC-link power supplies, including battery backups, UPS and DC-link connections to other frequency converters. Wait for the capacitors to fully discharge before performing any service or repair work.
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Product Overview 3. VLT® HVAC Basic Drive FC 101 Design Guide The frequency converter is sold as part of a complete system. The system is being marketed as complete and could for example, be an airconditioning system. The complete system must be CE labeled in accordance with the EMC directive. The manufacturer can ensure CE labeling under the EMC directive either by using CE labeled components or by testing the EMC of the system.
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NOTICE 2.6.2 The Clear Advantage - Energy Savings Before installing the frequency converter, check the ambient air for liquids, particles, and gases. This is done by observing existing installations in this environment. Typical indicators of harmful airborne liquids are water or oil on metal parts, or corrosion of metal parts. The clear advantage of using a frequency converter for controlling the speed of fans or pumps lies in the electricity savings.
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VLT® HVAC Basic Drive FC 101 Design Guide Product Overview 2.6.3 Example of Energy Savings 2.6.4 Comparison of Energy Savings As shown in Illustration 2.3, the flow is controlled by changing the RPM. By reducing the speed only 20% from the rated speed, the flow is also reduced by 20%. This is because the flow is directly proportional to the RPM. The consumption of electricity, however, is reduced by 50%.
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100 2 2 Discharge Damper Solution A 20 60 0 60 0 1650rpm 1350rpm C 10 Energy consumed 20 0 40 Energy consumed 40 B 30 Energy consumed Input power % 50 VLT Solution 60 0 60 IGV Solution 80 Hs (mwg) 175HA209.11 130BA779.11 VLT® HVAC Basic Drive FC 101 Design Guide Product Overview 1050rpm 750rpm 0 200 300 400 (m3 /h) Pshaft (kW) 60 100 60 Volume % 50 Illustration 2.5 Energy Savings A1 40 Discharge dampers reduce power consumption somewhat.
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VLT® HVAC Basic Drive FC 101 Design Guide Product Overview 2.6.7 Star/Delta Starter or Soft Starter not Required 2.6.8 Using a Frequency Converter Saves Money When larger motors are started, it is necessary in many countries to use equipment that limits the start-up current. In more traditional systems, a star/delta starter or soft starter is widely used. Such motor starters are not required if a frequency converter is used. Example 2.6.
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VLT® HVAC Basic Drive FC 101 Design Guide Product Overview 2.6.9 Without a Frequency Converter Cooling section Heating section - Inlet guide vane Fan section + Return Control Flow 3-Port valve Return Flow 3-Port valve Valve position Bypass Supply air Fan M Bypass V.A.V Sensors PT outlets Control Mechanical linkage and vanes Valve position x6 Pump M x6 IGV Motor or actuator Pump M x6 Starter Starter Duct Local D.D.C. control Starter Control Main B.M.
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Product Overview VLT® HVAC Basic Drive FC 101 Design Guide 2.6.11 Application Examples 2 2 The next pages provide typical examples of applications within HVAC. For further information about a given application, ask the Danfoss supplier for an information sheet that gives a full description of the application. The following application notes can be downloaded from the Danfoss web page, www.danfoss.com/BusinessAreas/DrivesSolutions/ Documentations/Technical+Documentation.
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2.6.12 Variable Air Volume VAV, or Variable Air Volume systems, control both the ventilation and temperature to satisfy the requirements of a building. Central VAV systems are considered to be the most energy efficient method to air condition buildings. By designing central systems instead of distributed systems, a greater efficiency can be obtained. The efficiency comes from utilising larger fans and larger chillers which have much higher efficiencies than small motors and distributed air-cooled chillers.
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VLT® HVAC Basic Drive FC 101 Design Guide 2.6.14 Constant Air Volume CAV, or Constant Air Volume systems, are central ventilation systems usually used to supply large common zones with the minimum amounts of fresh tempered air. They preceded VAV systems and are therefore found in older multi-zoned commercial buildings as well. These systems preheat amounts of fresh air utilising Air Handling Units (AHUs) with a heating coil, and many are also used to air condition buildings and have a cooling coil.
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2.6.16 Cooling Tower Fan Cooling Tower Fans cool condenser water in water cooled chiller systems. Water cooled chillers provide the most efficient means of creating chilled water. They are as much as 20% more efficient than air cooled chillers. Depending on climate, cooling towers are often the most energy efficient method of cooling the condenser water from chillers. They cool the condenser water by evaporation.
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VLT® HVAC Basic Drive FC 101 Design Guide Product Overview 2.6.18 Condenser Pumps Condenser water pumps are primarily used to circulate water through the condenser section of water cooled chillers and their associated cooling tower. The condenser water absorbs the heat from the chiller's condenser section and releases it into the atmosphere in the cooling tower.
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2 2 Product Overview VLT® HVAC Basic Drive FC 101 Design Guide 2.6.20 Primary Pumps Primary pumps in a primary/secondary pumping system can be used to maintain a constant flow through devices that encounter operation or control difficulties when exposed to variable flow. The primary/secondary pumping technique decouples the “primary” production loop from the “secondary” distribution loop.
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Flowmeter Flowmeter Frequency converter CHILLER F CHILLER F 130BB456.10 VLT® HVAC Basic Drive FC 101 Design Guide Product Overview Frequency converter Illustration 2.15 Primary Pumps MG18C502 - Rev.
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2.6.22 Secondary Pumps Secondary pumps in a primary/secondary chilled water pumping system distribute the chilled water to the loads from the primary production loop. The primary/secondary pumping system is used to hydronically de-couple one piping loop from another. In this case, the primary pump is used to maintain a constant flow through the chillers while allowing the secondary pumps to vary in flow, increase control and save energy.
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VLT® HVAC Basic Drive FC 101 Design Guide Product Overview 2.7 Control Structures 2.7.1 Control Principle 2 2 1-00 Configuration Mode can be selected if open or closed loop is to be used. 130BB892.10 2.7.
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2.7.5 Control Structure Closed Loop 2.7.4 Local (Hand On) and Remote (Auto On) Control The frequency converter can be operated manually via the local control panel (LCP) or remotely via analog/digital inputs or serial bus. If allowed in 0-40 [Hand on] Key on LCP, 0-44 [Off/Reset] Key on LCP, and 0-42 [Auto on] Key on LCP, it is possible to start and stop the frequency converter by LCP using the [Hand On] and [Off/Reset] keys. Alarms can be reset via the [Off/Reset] key. Hand On Off Reset 130BB893.
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VLT® HVAC Basic Drive FC 101 Design Guide Product Overview 2.7.7 Reference Handling 2 2 Details for Open Loop and Closed Loop operation. Intern resource 130BB900.
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VLT® HVAC Basic Drive FC 101 Design Guide Product Overview 2 2 PM motor 1 0-03 Regional Settings [0] Power kW/50 Hz 2 0-06 Grid Type [0] 200-240V/50Hz/Delta 3 1-00 Configuration Mode [3] Closed Loop 4 1-10 Motor Type [0] Asynchronous 10 1-20 Motor Power 1.10 kW 5 11 1-25 Motor nominal speed 3000 RPM 1-22 Motor Voltage 0050 V 6 12 1-26 Motor Cont. Rated Torque 5.4 Nm 1-23 Motor frequency 0050 Hz 7 13 1-30 Stator resistance 0.65 Ohms 1-24 Motor current 04.
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VLT® HVAC Basic Drive FC 101 Design Guide Product Overview Closed Loop Set-up Wizard Parameter Range Default 0-03 Regional Settings [0] International [1] US 0 Function 0-06 GridType [0] -[[132] see start -up wizard for open loop application Size selected Select operating mode for restart upon reconnection of the frequency converter to mains voltage after power down 1-00 Configuration Mode [0] Open loop [3] Closed loop 0 Change this parameter to Closed loop 1-10 Motor Construction *[0] Moto
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VLT® HVAC Basic Drive FC 101 Design Guide Product Overview Parameter Range Default Function 1-73 Flying Start [0] Disabled [1] Enabled 0 Select [1] Enable to enable the frequency converter to catch a spinning motor. I.e. fan applications. When PM is selected, Flying Start is enabled.
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Product Overview VLT® HVAC Basic Drive FC 101 Design Guide 2.7.9 Tuning the Drive Closed Loop Controller Once the frequency converter's closed loop controller has been set up, the performance of the controller should be tested. In many cases, its performance may be acceptable using the default values of 20-93 PI Proportional Gain and 20-94 PI Integral Time. However, in some cases it may be helpful to optimize these parameter values to provide faster system response while still controlling speed overshoot.
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2.8 General Aspects of EMC Electrical interference is usually conducted at frequencies in the range 150 kHz to 30 MHz. Airborne interference from the frequency converter system in the range 30 MHz to 1 GHz is generated from the inverter, motor cable, and the motor. As shown in Illustration 2.23, capacitance in the motor cable coupled with a high dU/dt from the motor voltage generate leakage currents. The use of a screened motor cable increases the leakage current (see Illustration 2.
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Product Overview VLT® HVAC Basic Drive FC 101 Design Guide 2.8.1 Emission Requirements According to the EMC product standard for frequency converters, EN/IEC 61800-3:2004 the EMC requirements depend on the intended use of the frequency converter. The EMC product standard defines 4 categories. The 4 categories and the requirements for mains supply voltage conducted emissions are defined in Table 2.11.
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2 2 VLT® HVAC Basic Drive FC 101 Design Guide Product Overview 2.8.2 EMC Test Results The following test results have been obtained using a system with a frequency converter, a screened control cable, a control box with potentiometer, as well as a motor screened cable. RFI Filter Type Conduct emission. Maximum shielded cable length [m] Industrial environment EN 55011 Class A2 EN 55011 Class A1 Without external filter Without external filter With external filter 0.25-11 kW 3x200-240 V IP20 25 0.
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VLT® HVAC Basic Drive FC 101 Design Guide Product Overview 2.8.4 Harmonics Emission Requirements 2.8.3 General Aspects of Harmonics Emission 2 2 Equipment connected to the public supply network A frequency converter takes up a non-sinusoidal current from mains, which increases the input current IRMS. A nonsinusoidal current is transformed by means of a Fourier analysis and split up into sine-wave currents with different frequencies, i.e.
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2 2 VLT® HVAC Basic Drive FC 101 Design Guide Product Overview Actual 30-90 kW, IP20, 380-480 V (typical) Limit for Rsce≥120 Individual Harmonic Current In/I1 (%) Individual Harmonic Current In/I1 (%) I5 I7 I11 I13 I5 I7 I11 I13 36.7 13.8 6.9 4.2 36.7 20.8 7.6 6.4 40 25 15 10 40 25 15 10 Harmonic current distortion factor (%) THD 40.6 28.8 Limit for Rsce≥120 48 46 Harmonic current distortion factor (%) Actual 0.75-18.5 kW, IP54, 380-480 V (typical) Table 2.
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VLT® HVAC Basic Drive FC 101 Design Guide 2.8.6 Immunity Requirements 0.25-22 kW The immunity requirements for frequency converters depend on the environment where they are installed. The requirements for the industrial environment are higher than the requirements for the home and office environment.
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VLT® HVAC Basic Drive FC 101 Design Guide Motor-generated over-voltage The voltage in the intermediate circuit is increased when the motor acts as a generator. This occurs in following cases: 2.10 Earth Leakage Current WARNING DISCHARGE TIME Touching the electrical parts could be fatal - even after the equipment has been disconnected from mains.
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VLT® HVAC Basic Drive FC 101 Design Guide the ETR cuts off and trips the frequency converter. The curves are showing the characteristic nominal speed at twice the nominal speed and at 0.2x the nominal speed. It is clear that at lower speed the ETR cuts off at lower heat due to less cooling of the motor. In that way the motor are protected from being over heated even at low speed. The ETR feature is calculating the motor temperature based on actual current and speed. BUS TER.
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Summary With the ETR, the motor is protected for being over-heated and there is no need for any further motor protection. That means when the motor is heated up, the ETR timer controls for how long time the motor can run at the high temperature before it is stopped to prevent over heating. If the motor is overloaded without reaching the temperature, the ETR shuts of the motor. Using an analog input and 10 V as power supply: Example: The frequency converter trips when the motor temperature is too high.
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VLT® HVAC Basic Drive FC 101 Design Guide Selection 3 Selection Step 2 Place LCP on panel, see dimensions of hole on Illustration 3.2. 3.1.1 Local Control Panel (LCP) 62.5 + _ 0.2 Description 132B0200 LCP for all IP20 units 86 + _ 0.2 Ordering no. IP55 front Max. cable length to unit 10 ft (3 m) Communication std. RS-485 R1 .5 +_ 0 Enclosure .5 Table 3.1 Ordering Number Panel cut out Panel Thickness: 1~3mm Panel Table 3.2 Technical Data 3.1.
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VLT® HVAC Basic Drive FC 101 Design Guide Selection 3.1.3 IP21/TYPE 1 Enclosure Kit Step 4 Connect cable to frequency converter. 3 3 B C Status Back Illustration 3.4 Connect Cable On Quick Menu 130BB902.11 130BB778.10 IP21/TYPE 1 is an optional enclosure element available for IP20 units. If the enclosure kit is used, an IP20 unit is upgraded to comply with enclosure IP21/TYPE 1. Main Menu OK Warn.
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VLT® HVAC Basic Drive FC 101 Design Guide Selection Frame IP class H1 IP20 Power 3 x 200-240 V 3 x 380-480 V 0.25-1.5 kW 0.37-1.5 kW 3 x 525-600 V Height [mm] A Width [mm] B Depth [mm] C IP21 kit ordering no. Type 1 kit ordering no. 293 81 173 132B0212 132B0222 132B0223 H2 IP20 2.2 kW 2.2-4 kW 322 96 195 132B0213 H3 IP20 3.7 kW 5.5-7.5 kW 346 106 210 132B0214 132B0224 H4 IP20 5.5-7,5 kW 11-15 kW 374 141 245 132B0215 132B0225 132B0226 H5 IP20 11 kW 18.
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4 4 How to Order VLT® HVAC Basic Drive FC 101 Design Guide 4 How to Order 4.1 Configuration 4.1.1 Drive Configurator It is possible to design a frequency converter according to the application requirements by using the ordering number system. Frequency converters can be ordered as standard or with internal options by using a type code string, i.e.
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VLT® HVAC Basic Drive FC 101 Design Guide How to Order 1 2 3 4 5 6 7 F C - 1 0 1 P 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 T H X X X X S X X X X A X B X C X X X X D X 130BB899.10 4.1.2 Type Code String Illustration 4.1 Type Code 4 4 Description Pos. Possible choice Product group & FC series 1-6 FC 101 Power rating 7-10 0.
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46 132B0204 5.5-7.5/7.5-10 132B0205 11-15/15-20 18.5-22/25-30 11/15 H5 [kW/Hp] 18.5-30/30 132B0212 132B0222 IP21 option Nema Type 1 Kit Table 4.2 Options and Accessories 132B0202 Decoupling plate 132B0223 132B0213 132B0224 132B0214 132B0225 132B0215 132B0226 132B0216 132B0205 30/40 132B0242 132B0217 132B0217 132B0207 37-45/50-60 H6 [kW/Hp] 15-18.5/20 132B0201 132B0202 2.2-4/3-5.4 5.5-7.5/7.5-10 H4 [kW/Hp] LCP panel mounting kit IP55 incl. 3 m cable 0.37-1.5/0.5-2 3.
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VLT® HVAC Basic Drive FC 101 Design Guide How to Order 4.2.2 Harmonic Filters 3x380-480 V 50 Hz 3x440-480 V 60 Hz Power [kW] Drive input current Continuous [A] Default THID Order Code switching level number number frequency [%] filter IP00 filter IP20 [kHz] Power [kW] Drive input current Continuous [A] 22 41.5 4 4 130B1397 30 57 4 3 130B1398 37 70 4 3 45 84 3 55 103 3 75 140 90 176 130B1239 22 34.
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VLT® HVAC Basic Drive FC 101 Design Guide How to Order 4.2.3 External RFI Filter External filters to fulfil A1 50 m/B1 20 m. Power [kW] Size 380-480 V Type 0.37-2.2 FN3258-7-45 4 4 A B C D E F G H I J 190 40 70 160 180 20 4.5 1 10.6 M5 K L1 Torque [Nm] Weight [kg] Ordering Number 20 31 0.7-0.8 0.5 132B0244 3-7.5 FN3258-16-45 250 45 70 220 235 25 4.5 1 10.6 M5 22.5 31 0.7-0.8 0.8 132B0245 11-15 FN3258-30-47 270 50 85 240 255 30 5.4 1 10.6 M5 25 40 1.9-2.2 1.2 132B0246 18.
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VLT® HVAC Basic Drive FC 101 Design Guide How to Install 5 How to Install 5.1 Mechanical Dimensions 130BC246.10 5 5 a a A d f f C e e 130BC205.10 0D a B b 130BB614.10 5.1.1 Frequency Converter Dimensions e Enclosure Power [kW] Frame IP Class 3x200-240 V 3x380-480 V H1 IP20 0.25-1.5 H2 IP20 2.2 H3 IP20 H4 IP20 H5 H6 e Height [mm] Depth [mm] A A1 a B b C 0.37-1.5 195 273 183 75 56 2.2-4.0 227 303 212 90 65 3.7 5.5-7.5 255 329 240 100 5.5-7.
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VLT® HVAC Basic Drive FC 101 Design Guide How to Install The dimensions are only for the physical units, but when installing in an application it is necessary to add space for free air passage both above and below the units. The amount of space for free air passage is listed in Table 5.
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0.37-1.5/ 0.5-2 T4 (380-480 V AC) [kW/Hp] 235/9.3 Depth [mm/inch] Table 5.3 Dimensions 154/6.1 255/10.0 Width [mm/inch] Height [mm/inch] Shipping dimensions Maximum weight [kg] IP frame 2.1 0.25-1.5/ 0.33-2 T2 (200-240 V AC) [kW/Hp] T6 (525-600 V AC) [kW/Hp] H1 Enclosure frame size Mains voltage 3.7/5 H3 260/ 10.2 170/ 6.7 300/ 11.8 3.4 282/ 11.1 188/ 7.4 330/ 13.0 4.5 2.2-4/ 5.5-7.5/ 3-5.4 7.5-10 2.2/3 H2 375/ 14.8 250/ 9.8 380/ 15.0 7.9 11-15/ 15-20 5.5-7.5/ 7.
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VLT® HVAC Basic Drive FC 101 Design Guide How to Install 5.1.3 Side-by-Side Installation The frequency converter can be mounted side-by-side and requires the clearance above and below for cooling. Power [kW] 5 5 Clearance above/below [mm/inch] Frame IP class 3x200-240 V 3x380-480 V 3x525-600 V H1 IP20 0.25-1.5 0.37-1.5 100/4 H2 IP20 2.2 2.2-4 100/4 H3 IP20 3.7 5.5-7.5 100/4 H4 IP20 5.5-7.5 11-15 100/4 H5 IP20 11 18.5-22 100/4 H6 IP20 15-18.5 30-45 18.5-30 200/7.
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VLT® HVAC Basic Drive FC 101 Design Guide How to Install 3 Phase power input L1 L2 L3 130BD467.10 5.2 Electrical Data U V W PE PE Motor UDC- Not present on all power sizes UDC+ +10 V DC 50 (+10 V OUT) 0-10 V DC0/4-20 mA 53 (A IN) 0-10 V DC0/4-20 mA 54 (A IN) 05 55 (COM A IN/OUT) relay1 03 45 0/4-20 mA A OUT / DIG OUT 02 ON=Terminated OFF=Unterminated 24 V (NPN) O V (PNP) 24 V (NPN) O V (PNP) Bus ter. 27 (DIGI IN) 29 (DIGI IN) ON 1 2 18 (DIGI IN) 240 V AC 3 A 01 Bus ter.
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VLT® HVAC Basic Drive FC 101 Design Guide How to Install 5.2.1 Electrical Installation in General All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper conductors required, (75 °C) recommended. Power [kW] Torque [Nm] Frame IP class 3x200-240 V 3x380-480 V Line H1 IP20 0.25-1.5 0.37-1.5 H2 IP20 2.2 2.2-4 H3 IP20 3.7 H4 IP20 H5 5 5 Motor DC connection Control terminals Earth Relay 1.4 0.8 0.8 0.5 0.8 0.5 1.4 0.
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How to Install VLT® HVAC Basic Drive FC 101 Design Guide 130BB634.10 5.2.2 Connecting to Mains and Motor The frequency converter is designed to operate all standard 3-phased asynchronous motors. For maximum cross-section on wires see 8.2 General Specifications. • Use a shielded/armored motor cable to comply with EMC emission specifications, and connect this cable to both the decoupling plate and the motor metal. • Keep motor cable as short as possible to reduce the noise level and leakage currents.
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130BB762.10 130BB763.10 VLT® HVAC Basic Drive FC 101 Design Guide How to Install 06 05 04 03 02 01 L1 91 / L2 92 / L3 93 U 96 / V 97 / W 98 95 5 5 99 1 1 2 3 Illustration 5.3 H6 Frame IP20 380-480 V 30-45 kW IP20 200-240 V 15-18.5 kW IP20 525-600 V 22-30 kW 2 4 4 3 Illustration 5.4 H7 Frame IP20 380-480 V 55-75 kW IP20 200-240 V 22- 30 kW IP20 525-600 V 45-55 kW 1 Line 2 Motor 1 Line 3 Earth 2 Relays 4 Relays 3 Earth Table 5.9 Legend to Illustration 5.3 4 Motor Table 5.
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130BB764.10 130BA261.10 VLT® HVAC Basic Drive FC 101 Design Guide How to Install 92 L1 93 L1 95 99 96 U 97 V 98 w M A I N 95 1 4 2 -D C+ DC BR -B R+ 3 U V W - LC + Illustration 5.5 H8 Frame IP20 380-480 V 90 kW IP20 200-240 V 37-45 kW IP20 525-600 V 75-90 kW 5 5 S RELAY 1 RELAY 2 91 L1 99 1 Line 2 Relays 3 Earth 4 Motor Illustration 5.7 Mount the 2 screws in the mounting plate, slide it into place and tighten fully 130BA262.10 130BT302.12 Table 5.
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130BA263.10 130BA725.10 VLT® HVAC Basic Drive FC 101 Design Guide How to Install A I N S RELAY 2 M L1 5 5 91 L2 92 RELAY 1 95 L3 93 +D C BR - B R+ U V W M 92 L2 93 A I L3 N S RELAY 2 L1 Illustration 5.11 H10 Frame IP20 600 V 11-15 kW RELAY 1 91 130BA264.10 Illustration 5.9 Mount mains plug and tighten wires +D C BR - B R + U V W - LC - 99 Illustration 5.10 Tighten support bracket on mains wires 58 MG18C502 - Rev.
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VLT® HVAC Basic Drive FC 101 Design Guide 130BC201.10 130BC299.10 How to Install 1 8 7 5 5 2 3 6 5 4 Illustration 5.12 I2 Frame IP54 380-480 V 0.75-4.0 kW Illustration 5.13 I3 Frame IP54 380-480 V 5.5-7.5 kW 1 RS-485 2 Line in 3 Earth 4 Wire clamps 1 RS-485 5 Motor 2 Line in 6 UDC 3 Earth 7 Relays 4 Wire clamps 8 I/O 5 Motor 6 UDC Table 5.13 Legend to Illustration 5.13 7 Relays 8 I/O Table 5.12 Legend to Illustration 5.12 MG18C502 - Rev.
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130BT326.10 VLT® HVAC Basic Drive FC 101 Design Guide 130BD011.10 How to Install 5 5 Illustration 5.16 I6 Frame IP54 380-480 V 22-37 kW 130BT325.10 Illustration 5.14 I4 Frame IP54 380-480 V 0.75-4.0 kW 1 RS-485 2 Line in 3 Earth 4 Wire clamps 5 Motor 6 UDC 7 Relays 8 I/O 130BC203.10 Table 5.14 Legend to Illustration 5.14 Illustration 5.17 I6 Frame IP54 380-480 V 22-37 kW Illustration 5.15 IP54 I2-I3-I4 frame 60 MG18C502 - Rev.
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VLT® HVAC Basic Drive FC 101 Design Guide 130BA215.10 How to Install REL AY 1 REL AY 2 05 04 01 9 6 9 90 03 02 5 5 311 130BA248.10 Illustration 5.18 I6 Frame IP54 380-480 V 22-37 kW 88 DC- 91 L1 92 L2 95 93 L3 96 U 97 V 89 DC+ 81 R- 8 R+ 98 W 99 Illustration 5.19 I7, I8 Frame IP54 380-480 V 45-55 kW IP54 380-480 V 75-90 kW MG18C502 - Rev.
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5 5 VLT® HVAC Basic Drive FC 101 Design Guide How to Install 5.2.3 Fuses and Circuit Breakers Branch circuit protection To protect the installation against electrical and fire hazard, all branch circuits in an installation, switch gear, machines etc., must be short-circuit and overcurrent protected according to national and local regulations. Short circuit protection Danfoss recommends using the fuses and circuit breakers listed in Table 5.
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VLT® HVAC Basic Drive FC 101 Design Guide How to Install UL Circuit Breaker Non UL Fuse Bussmann Type RK5 Bussmann Type RK1 Bussmann Type J Bussmann Type T Non UL Max fuse Type G 0.37 FRS-R-10 KTS-R10 JKS-10 JJS-10 10 0.75 FRS-R-10 KTS-R10 JKS-10 JJS-10 10 1.5 FRS-R-10 KTS-R10 JKS-10 JJS-10 10 2.2 FRS-R-15 KTS-R15 JKS-15 JJS-15 16 3 FRS-R-15 KTS-R15 JKS-15 JJS-15 16 4 FRS-R-15 KTS-R15 JKS-15 JJS-15 16 5.5 FRS-R-25 KTS-R25 JKS-25 JJS-25 25 7.
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VLT® HVAC Basic Drive FC 101 Design Guide How to Install UL Circuit Breaker Non UL Power [kW] Fuse UL Bussmann Type RK5 Bussmann Type RK1 Bussmann Type J Bussmann Type T Non UL Max fuse Type G 3x380-480 V IP54 5 5 0.75 PKZM0-16 FRS-R-10 KTS-R-10 JKS-10 JJS-10 16 1.5 PKZM0-16 FRS-R-10 KTS-R-10 JKS-10 JJS-10 16 2.2 PKZM0-16 FRS-R-15 KTS-R-15 JKS-15 JJS-15 16 3 PKZM0-16 FRS-R-15 KTS-R-15 JKS-15 JJS-15 16 4 PKZM0-16 FRS-R-15 KTS-R-15 JKS-15 JJS-15 16 5.
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How to Install VLT® HVAC Basic Drive FC 101 Design Guide 5.2.4 EMC Compliant Electrical Installation General points to be observed to ensure EMC-correct electrical installation. • • • Use only screened/armoured motor cables and screened/armoured control cables. Connect the screen to earth at both ends. Avoid installation with twisted screen ends (pigtails), since this ruins the screening effect at high frequencies. Use the cable clamps provided instead.
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VLT® HVAC Basic Drive FC 101 Design Guide 130BB761.11 How to Install Panel PLC etc. 5 5 Menu Status Quick Main Menu Menu Back Com. On OK Warn. Alarm Hand On Off Reset Auto On Output contactor etc. PLC Earthing rail Cable insulation stripped Min. 16 mm2 Equalizing cable All cable entries in one side of panel Control cables Motor cable Mains-supply L1 Min.
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VLT® HVAC Basic Drive FC 101 Design Guide How to Install 130BC249.10 5.2.5 Control Terminals 130BB622.10 IP20 200-240 V 0.25-11 kW and IP20 380-480 V 0.37-22 kW: 5 5 Illustration 5.21 Location of Control Terminals 1. Place a screwdriver behind the terminal cover to activate snap. 2. Tilt the screwdriver outwards to open the cover. Illustration 5.23 IP54 400 V 0.75-7.5 kW 130BB624.10 1. Remove the front cover. Control terminals Illustration 5.
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6 How to Programme 1 6.1 Programming with MCT 10 Set-up Software The frequency converter can be programmed from a PC via RS-485 COM port by using the MCT 10 Set-up Software. This software can either be ordered using code number 130B1000 or downloaded from www.danfoss.com/BusinessAreas/DrivesSolutions/softwaredownload. 6.2 Local Control Panel (LCP) Parameter number and name. 2 Parameter value. 3 Set-up number shows the active set-up and the edit setup.
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VLT® HVAC Basic Drive FC 101 Design Guide 6.3.3 Start-up Wizard for Open Loop Applications 6.3 Menus 6.3.1 Status Menu The built-in wizard menu guides the installer through the set-up of the frequency converter to an open loop application. An open loop application is here an application with a start signal, analog reference (voltage or current) and optionally also relay signals (but no feed back signal from the process applied).
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130BC244.11 VLT® HVAC Basic Drive FC 101 Design Guide How to Programme ... the HVAC FC 101 Wizard starts At power up the user is asked to choose the prefered laguage. Select language [1] English Setup 1 Menu 1 Status Quick Menu Main Menu Auto On Back Power Up Screen OK 6 6 Press OK to start Wizard Press Back to skip it Setup 1 Menu Status Quick Menu Main Menu if 13 Select Motor nominal speed 3000 RPM Setup 1 Set Motor Voltage 0050 V Setup 1 8 Set Motor Cont. Rated Torque 14 5.
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VLT® HVAC Basic Drive FC 101 Design Guide How to Programme Start-up Wizard for Open Loop Applications Parameter Range Default 0-03 Regional Settings [0] International [1] US 0 0-06 GridType [0] 200-240 V/50 Hz/IT-grid [1] 200-240 V/50 Hz/Delta [2] 200-240 V/50 Hz [10] 380-440 V/50 Hz/IT-grid [11] 380-440 V/50 Hz/Delta [12] 380-440 V/50 Hz [20] 440-480 V/50 Hz/IT-grid [21] 440-480 V/50 Hz/Delta [22] 440-480 V/50 Hz [30] 525-600 V/50 Hz/IT-grid [31] 525-600 V/50 Hz/Delta [32] 525-600 V/50 Hz [100] 200
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6 6 VLT® HVAC Basic Drive FC 101 Design Guide How to Programme Parameter Range Default Function 1-24 Motor Current 0.01-10000.00 A Size related Enter motor current from nameplate data 1-25 Motor Nominal Speed 100.0-9999.0 RPM Size related Enter motor nominal speed from nameplate data 1-26 Motor Cont. Rated Torque 0.1-1000.0 Size related This parameter is available only when 1-10 Motor Construction Design is set to [1] PM, non-salient SPM.
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VLT® HVAC Basic Drive FC 101 Design Guide How to Programme Parameter Range Default Function 6-11 Terminal 53 High Voltage 0-10 V 10 V Enter the voltage that corresponds to the high reference value 6-12 Terminal 53 Low Current 0-20 mA 4 Enter the current that corresponds to the low reference value 6-13 Terminal 53 High Current 0-20 mA 20 Enter the current that corresponds to the high reference value 6-19 Terminal 53 mode [0] Current [1] Voltage 1 Select if terminal 53 is used for current
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PM motor 6 6 1 0-03 Regional Settings [0] Power kW/50 Hz 2 0-06 Grid Type [0] 200-240V/50Hz/Delta 3 1-00 Configuration Mode [3] Closed Loop 4 1-10 Motor Type [0] Asynchronous 1-24 Motor Current 3.8 A 1-20 Motor Power 1.10 kW 5 11 1-25 Motor nominal speed 3000 RPM 1-22 Motor Voltage 0050 V 6 12 1-26 Motor Cont. Rated Torque 5.4 Nm 1-23 Motor frequency 0050 Hz 7 13 1-30 Stator resistance 0.65 Ohms 1-24 Motor current 04.
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VLT® HVAC Basic Drive FC 101 Design Guide How to Programme Closed Loop Set-up Wizard Parameter Range Default 0-03 Regional Settings [0] International [1] US 0 Function 0-06 GridType [0] -[[132] see start -up wizard for open loop application Size selected Select operating mode for restart upon reconnection of the frequency converter to mains voltage after power down 1-00 Configuration Mode [0] Open loop [3] Closed loop 0 Change this parameter to Closed loop 1-10 Motor Construction *[0] Moto
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6 6 VLT® HVAC Basic Drive FC 101 Design Guide How to Programme Parameter Range Default Function 1-73 Flying Start [0] Disabled [1] Enabled 0 Select [1] Enable to enable the frequency converter to catch a spinning motor. I.e. fan applications. When PM is selected, Flying Start is enabled.
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VLT® HVAC Basic Drive FC 101 Design Guide How to Programme Motor Set-up The Quick Menu Motor Set-up guides through the needed motor parameters. Parameter Range Default 0-03 Regional Settings [0] International [1] US 0 Function 0-06 GridType [0] -[132] see start -up wizard for open loop application Size selected 1-10 Motor Construction *[0] Motor construction [1] PM, non salient SPM [0] Asynchron 1-20 Motor Power 0.12-110 kW/0.
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How to Programme VLT® HVAC Basic Drive FC 101 Design Guide Changes Made Changes Made lists all parameters changed since factory setting. Only the changed parameters in current edit-setup are listed in changes made. 6.4 Quick Transfer of Parameter Settings between Multiple Frequency Converters If the parameter's value is changed back to factory setting's value from another different value, the parameter will NOT be listed in Changes Made.
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How to Programme 5. VLT® HVAC Basic Drive FC 101 Design Guide Reconnect the mains supply - the frequency converter is now reset.
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VLT® HVAC Basic Drive FC 101 Design Guide 7 RS-485 Installation and Set-up 7.1 RS-485 NOTICE N NOTICE 61 68 69 P RS-485 is a 2-wire bus interface compatible with multi-drop network topology, that is, nodes can be connected as a bus, or via drop cables from a common trunk line. A total of 32 nodes can be connected to one network segment. Repeaters divide network segments. Screened, twisted-pair cables are recommended to reduce noise between conductors. 130BB795.10 7.1.1 Overview COMM.
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RS-485 Installation and Set... VLT® HVAC Basic Drive FC 101 Design Guide 7.1.4 Frequency Converter Parameter Settings for Modbus Communication To achieve interference-free operation of the RS-485 network, Danfoss recommends the following EMC precautions. Define the RS-485 Communicaiton Set-up Parameter Function 8-30 Protocol Select the application protocol to run on the RS-485 interface 8-31 Address Set the node address.
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7.4.2 Telegram Structure Start Stop of the frequency converter in various ways: • • • • • • • • • Coast stop Each telegram has the following structure: Quick stop 1. Start character (STX)=02 Hex DC Brake stop 2. A byte denoting the telegram length (LGE) Normal (ramp) stop 3. A byte denoting the frequency converter address (ADR) Reset after a fault trip A number of data bytes (variable, depending on the type of telegram) follows.
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VLT® HVAC Basic Drive FC 101 Design Guide RS-485 Installation and Set... 7.4.6 The Data Field The structure of data blocks depends on the type of telegram. There are 3 telegram types, and the type applies for both control telegrams (master⇒follower) and response telegrams (follower⇒master). The 3 types of telegram are: - Control word and reference value (from master to follower) - Status word and present output frequency (from follower to master) STX LGE ADR PCD1 PCD2 BCC 130BA269.
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7.4.7 The PKE Field If the command cannot be performed, the follower sends this response: 0111 Command cannot be performed - and issues the following fault report in the parameter value: PKE IND AK PWEhigh PWElow 130BB918.10 The PKE field contains 2 subfields: Parameter command and response (AK) and Parameter number (PNU): PNU Parameter number 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Parameter commands and replies 7 7 VLT® HVAC Basic Drive FC 101 Design Guide RS-485 Installation and Set...
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VLT® HVAC Basic Drive FC 101 Design Guide write the new value in the PWE block and send from the master to the follower. When a follower responds to a parameter request (read command), the present parameter value in the PWE block is transferred and returned to the master. If a parameter contains several data options, e.g. 0-01 Language, select the data value by entering the value in the PWE block. Serial communication is only capable of reading parameters containing data type 9 (text string).
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NOTICE 7.6.2 What the User Should Already Know 4-14 Motor Speed High Limit [Hz] is a single word, and the parameter command for write in EEPROM is “E”. Parameter 4-14 is 19E in hexadecimal. 119E H 0000 H 0000 PWE high IND PKE H 03E8 H PWE low 130BA093.10 The response from the follower to the master is: Illustration 7.10 Response from Master 7.5.2 Reading a Parameter Value Read the value in 3-41 Ramp 1 Ramp Up Time 1155 H 0000 PKE H IND 0000 H 0000 PWE high H PWE low 130BA094.
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RS-485 Installation and Set... VLT® HVAC Basic Drive FC 101 Design Guide 7.6.4 Frequency Converter with Modbus RTU The frequency converter communicates in Modbus RTU format over the built-in RS-485 interface. Modbus RTU provides access to the control word and bus reference of the frequency converter.
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7 7 RS-485 Installation and Set... VLT® HVAC Basic Drive FC 101 Design Guide 7.8.3 Start/Stop Field 7.8.6 Data Field Messages start with a silent period of at least 3.5 character intervals. This is implemented as a multiple of character intervals at the selected network baud rate (shown as Start T1-T2-T3-T4). The first field to be transmitted is the device address. Following the last transmitted character, a similar period of at least 3.5 character intervals marks the end of the message.
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VLT® HVAC Basic Drive FC 101 Design Guide RS-485 Installation and Set... Signal Direction Coil 0 1 33 Control not ready Control ready Master to follower 34 Frequency converter not ready Frequency converter ready Frequency converter speed or setpoint reference Range 0x0-0xFFFF (-200% ...
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7 7 VLT® HVAC Basic Drive FC 101 Design Guide RS-485 Installation and Set... Bus adress Bus register1 PLC Register Content Access Description 0 1 40001 Reserved 1 2 40002 Reserved Reserved for Legacy Drives VLT 5000 and VLT 2800 Reserved for Legacy Drives VLT 5000 and VLT 2800 2 3 40003 Reserved Reserved for Legacy Drives VLT 5000 and VLT 2800 3 4 40004 Free 4 5 40005 Free 5 6 40006 Modbus conf Read/Write TCP only.
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RS-485 Installation and Set... VLT® HVAC Basic Drive FC 101 Design Guide 7.8.11 Modbus Exception Codes For a full explanation of the structure of an exception code response, refer to 7.8.5 Function Field. For information on the parameters, size and converting index, consult the product relevant programming guide. Code Name Meaning 1 The function code received in the query is not an allowable action for the server (or follower).
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7 7 RS-485 Installation and Set... VLT® HVAC Basic Drive FC 101 Design Guide Non standard data types Non standard data types are text strings and are stored as 4x registers (40001–4FFFF). The parameters are read using function 03HEX "Read Holding Registers" and written using function 10HEX "Preset Multiple Registers." Readable sizes range from 1 register (2 characters) up to 10 registers (20 characters).
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RS-485 Installation and Set... VLT® HVAC Basic Drive FC 101 Design Guide 7.10.3 Force/Write Multiple Coils (0F HEX) Field Name Example (HEX) Follower Address 01 Description This function forces each coil in a sequence of coils to either ON or OFF. When broadcasting the function forces the same coil references in all attached followers. Function 03 (read holding registers) Starting Address HI 0B (Register address 3029) Starting Address LO 05 (Register address 3029) No.
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Response The normal response is an echo of the query, returned after the register contents have been passed. Field Name Example (HEX) Follower Address 01 Function 06 Register Address HI 03 Register Address LO E7 Preset Data HI 00 Preset Data LO 01 Error Check (CRC) - Response The normal response returns the follower address, function code, starting address, and quantity of registers preset.
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RS-485 Installation and Set... VLT® HVAC Basic Drive FC 101 Design Guide Programmed ref. value Parameter Bit 01 Bit 00 1 3-10 Preset Reference [0] 0 0 2 3-10 Preset Reference [1] 0 1 3 3-10 Preset Reference [2] 1 0 4 3-10 Preset Reference [3] 1 1 Table 7.34 Control Bits NOTICE Make a selection in 8-56 Preset Reference Select to define how Bit 00/01 gates with the corresponding function on the digital inputs. Bit 02, DC brake Bit 02=’0’ leads to DC braking and stop.
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7 7 VLT® HVAC Basic Drive FC 101 Design Guide RS-485 Installation and Set... 7.11.2 Status Word According to FC Profile (STW) (8-30 Protocol = FC profile) STW Bit no.: 130BA273.11 Follower-master Output freq. Bit 05, Not used Bit 05 is not used in the status word. Bit 06, No error / triplock Bit 06=’0’: The frequency converter is not in fault mode. Bit 06=“1”: The frequency converter is tripped and locked. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Illustration 7.
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VLT® HVAC Basic Drive FC 101 Design Guide RS-485 Installation and Set... Bit 15, Timer OK/limit exceeded Bit 15=’0’: The timers for motor thermal protection and thermal protection are not exceeded 100%. Bit 15=’1’: One of the timers exceeds 100%. 7.11.3 Bus Speed Reference Value Speed reference value is transmitted to the frequency converter in a relative value in %. The value is transmitted in the form of a 16-bit word; in integers (0-32767) the value 16384 (4000 Hex) corresponds to 100%.
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8 8 VLT® HVAC Basic Drive FC 101 Design Guide General Specifications and ... 8 General Specifications and Troubleshooting 8.1 Mains Supply Specifications 8.1.1 Mains Supply 3x200-240 V AC Frequency converter PK25 PK3 PK75 P1K 7 5 Typical shaft output [kW] 0.25 0.37 0.75 1.5 2.2 3.7 Typical shaft output [hp] 0.33 0.5 1.0 2.0 3.0 5.0 IP20 frame H1 H1 H1 H1 H2 Max. cable size in terminals 4/10 4/10 4/10 4/10 P2K2 P3K7 P5K5 P7K5 P11K P15K P18K 5.5 7.5 11.0 15.0 18.5 7.
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VLT® HVAC Basic Drive FC 101 Design Guide General Specifications and ... 8.1.2 Mains Supply 3x380-480 V AC Frequency converter PK37 PK75 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5 P11K P15K Typical shaft output [kW] 0.37 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11.0 15.0 Typical shaft output [hp] 0.5 1.0 2.0 3.0 4.0 5.0 7.5 10.0 15.0 20.0 IP20 frame H1 H1 H1 H2 H2 H2 H3 H3 H4 H4 4/10 4/10 4/10 4/10 4/10 4/10 4/10 4/10 16/6 16/6 Max.
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8 8 VLT® HVAC Basic Drive FC 101 Design Guide General Specifications and ... Frequency converter P18K P22K P30K P37K P45K P55K P75K P90K Typical shaft output [kW] 18.5 22.0 30.0 37.0 45.0 55.0 75.0 90.0 Typical shaft output [hp] 25.0 30.0 40.0 50.0 60.0 70.0 100.0 125.0 IP20 frame H5 H5 H6 H6 H6 H7 H7 H8 16/6 16/6 35/2 35/2 35/2 50/1 95/0 120/250MC M Max.
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General Specifications and ... VLT® HVAC Basic Drive FC 101 Design Guide Frequency converter PK75 P1K5 P2K2 P3K0 P4KO P5K5 P7K5 P11K P15K P18K Typical shaft output [kW] 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11 15 18.5 Typical shaft output [hp] 1.0 2.0 3.0 4.0 5.0 7.5 10.0 15 20 25 IP54 frame I2 I2 I2 I2 I2 I3 I3 I4 I4 I4 4/10 4/10 4/10 4/10 4/10 4/10 4/10 16/6 16/6 16/6 Continuous (3x380-440 V) [A] 2.2 3.7 5.3 7.2 9.0 12.0 15.5 23.0 31.0 37.
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8 8 General Specifications and ... VLT® HVAC Basic Drive FC 101 Design Guide Frequency converter P22K P30K P37K P45K P55K P75K P90K Typical shaft output [kW] 22.0 30.0 37.0 45.0 55.0 75.0 90.0 Typical shaft output [hp] 30.0 40.0 50.0 60.0 70.0 100.0 125.0 I6 I6 I6 I7 I7 I8 I8 35/2 35/2 35/2 50/1 50/1 95/(3/0) 120/(4/0) IP54 frame Max. cable size in terminals (mains, motor) [mm2/AWG] Output current 40 °C ambient temperature Continuous (3x380-440 V) [A] 44.0 61.
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VLT® HVAC Basic Drive FC 101 Design Guide General Specifications and ... 8.1.3 Mains Supply 3x380-480 V AC Frequency converter PK75 P1K5 P2K2 P3K0 P4KO P5K5 P7K5 P11K P15K Typical shaft output [kW] 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11 15 Typical shaft output [hp] 1.0 2.0 3.0 4.0 5.0 7.5 10.0 15 20 IP54 frame I2 I2 I2 I2 I2 I3 I3 I4 I4 4/10 4/10 4/10 4/10 4/10 4/10 4/10 16/6 16/6 Continuous (3x380-440 V) [A] 2.2 3.7 5.3 7.2 9.0 12.0 15.5 23.0 31.
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8 8 General Specifications and ... VLT® HVAC Basic Drive FC 101 Design Guide Frequency converter P18K P22K P30K P37K P45K P55K P75K P90K Typical shaft output [kW] 18.5 22.0 30.0 37.0 45.0 55.0 75.0 90.0 Typical shaft output [hp] 25 30.0 40.0 50.0 60.0 70.0 100.0 125.0 IP54 frame I4 I6 I6 I6 I7 I7 I8 I8 16/6 35/2 35/2 35/2 50/1 50/1 Continuous (3x380-440 V) [A] 37.0 44.0 61.0 73.0 90.0 106.0 147.0 177.0 Intermittent (3x380-440 V) [A] 40.7 48.4 67.
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VLT® HVAC Basic Drive FC 101 Design Guide General Specifications and ... 8.1.4 Mains Supply 3x525-600 V AC Frequency converter P2K2 P3K0 P3K7 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K Typical shaft output [kW] 2.2 3.0 3.7 5.5 7.5 11.0 15.0 18.5 22.0 30.0 37 45.0 55.0 75.0 Typical shaft output [hp] 3.0 4.0 5.0 7.5 10.0 15.0 20.0 25.0 30.0 40.0 50.0 60.0 70.0 100.0 125.0 IP20 frame Max. cable size in terminals 90.
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8 8 General Specifications and ... VLT® HVAC Basic Drive FC 101 Design Guide 8.2 General Specifications Protection and features • • • • • • • Electronic thermal motor protection against overload. Temperature monitoring of the heat sink ensures that the frequency converter trips in case of overtemperature The frequency converter is protected against short-circuits between motor terminals U, V, W. When a motor phase is missing, the frequency converter trips and issues an alarm.
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General Specifications and ... VLT® HVAC Basic Drive FC 101 Design Guide Fault: >2.9 kΩ and no fault: <800 Ω Max frequency 32 kHz Push-Pull-Driven & 5 kHz (O.C.) Digital input 29 as thermistor input Digital input 29 as Pulse input Analog inputs Number of analog inputs Terminal number Terminal 53 mode Terminal 54 mode Voltage level Input resistance, Ri Max. voltage Current level Input resistance, Ri Max.
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8 8 General Specifications and ... VLT® HVAC Basic Drive FC 101 Design Guide Control card, 10 V DC outputA) Terminal number Output voltage Max. load 50 10.5 V ±0.5 V 25 mA A) All inputs, outputs, circuits, DC supplies and relay contacts are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. Surroundings Enclosure IP20 Enclosure kit available IP21, TYPE 1 Vibration test 1.0 g Max.
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General Specifications and ... VLT® HVAC Basic Drive FC 101 Design Guide 8.3 Acoustic Noise or Vibration If the motor or the equipment driven by the motor - e.g.
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VLT® HVAC Basic Drive FC 101 Design Guide General Specifications and ... 8.4 dU/Dt 200 V 0.25 kW 200 V 0.37 kW 200 V 0.75 kW 200 V 1.5 kW 200 V 2.2 kW 200 V 3.7 kW 8 8 200 V 5.5 kW 200 V 7.5 kW 200 V 11 kW 400 V 0.37 kW 400 V 0.75 kW 400 V 1.5 kW 400 V 2.2 kW 400 V 3.0 kW 400 V 4.0 kW 400 V 5.5 kW 400 V 7.5 kW 110 Cable length [m] AC line voltage [V] Rise time [usec] Vpeak [kV] dU/dt [kV/usec] 5 240 0,121 0,498 3.256 25 240 0,182 0,615 2,706 50 240 0,258 0,540 1.
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VLT® HVAC Basic Drive FC 101 Design Guide General Specifications and ... 400 V 11 kW 400 V 15 kW 400 V 18.5 kW 400 V 22 kW 400 V 30 kW 400 V 37 kW 400 V 45 kW 400 V 55 kW 400 V 75 kW 400 V 90 kW Cable length [m] AC line voltage [V] Rise time [usec] Vpeak [kV] dU/dt [kV/usec] 5 400 0,116 0,69 4871 25 400 0,204 0,985 3799 50 400 0,316 1,01 2563 5 400 0,139 0,864 4,955 50 400 0,338 1,008 2,365 5 400 0,132 0,88 5.220 25 400 0,172 1.026 4.
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Cable length [m] AC line voltage [V] Rise time [usec] Vpeak [kV] dU/dt [kV/usec] 5 525 0,192 0,972 4,083 600 V 7.5 kW 50 525 0,356 1,32 2,949 5 600 0,184 1,06 4,609 50 600 0,42 1,49 2,976 Iout [%] 130BC217.10 The ambient temperature measured over 24 hours should be at least 5 oC lower than the max. ambient temperature. If the frequency converter is operated at high ambient temperature, the continuous output current should be decreased.
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130BC222.10 Iout[%] 110 % 100% 90% Iout[%] 110% 100% 90% 80% 80% 70% 60% 50% 70% 60% 50% 40o C 40% 20% 20% 50 C 10% 0 fsw[kHz] 2 5 10 16 Iout[%] 110% 100% 90% 70% 60% 50% 10 16 Iout[%] 110% 100% 90% o 45 C 30% 40% 20% 10% 0 fsw[kHz] 0 2 5 10 40 o C 30% 50 o C 20% 8 8 70% 60% 50% 40o C 40% 16 45 o C 0 5 2 Iout[%] 110% 100% 90% 80% 10 Iout [%] 110% 100% 80% 70% 60% 50% 40o C 40% 45o C 30% 20% 50 o C fsw [kHz] 16 Illustration 8.10 400 V IP20 H5 18.
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130BC228.10 Iout[%] 110% 100% 80% 130BC231.10 VLT® HVAC Basic Drive FC 101 Design Guide General Specifications and ... Iout [%] 110% 100% 80% 40o C 60% 45o C o 50 C 40% 20% 40o C 60% 45o C 40% 50o C 20% fsw [kHz] 4 6 8 10 fsw[kHz] 12 2 Iout[%] 110% 100% 8 10 12 Iout [%] 110% 100% 80% 80% 8 8 6 Illustration 8.15 200 V IP20 H7 22-30 kW 130BC229.10 Illustration 8.12 400 V IP20 H6 30-37 kW 4 130BC232.
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130BC234.10 Iout[%] 110% 100% 80% 60% 130BC237.10 VLT® HVAC Basic Drive FC 101 Design Guide General Specifications and ... Iout[%] 110% 100% 40o C 80% 45o C 60% 40o C o 50 C 40% 45o C 40% 50o C 20% 20% fsw [kHz] 4 6 8 10 fsw [kHz] 12 2 4 6 8 10 12 Illustration 8.21 600 V IP20 H9 2.2-3 kW 130BC235.10 Illustration 8.18 200 V IP20 H8 37-45 kW Iout[%] 110 % 100 % 130BC238.
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110% 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0 5 2 60% 45°C 45o C 20% 0 50°C 55°C fsw (kHz) 0 2 4 6 8 10 12 14 16 Illustration 8.27 400 V IP54 I5 11-18.5 kW 16 10 B2 40% fsw[kHz] 0 B1 80% 40o C 50o C Iout (%) NO 110% 100% 130BA403.11 130BC255.10 Iout [%] 130BC240.10 Illustration 8.24 400 V IP54 I2 0.75-4.0 kW 130BC256.
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VLT® HVAC Basic Drive FC 101 Design Guide 130BC242.10 General Specifications and ... Iout [%] 110% 100% 80% 40o C 60% 45o C 40% 50o C 20% fsw [kHz] 2 4 6 8 10 12 130BC243.10 Illustration 8.30 400 V IP54 I7 45-55 kW Iout [%] 110% 100% 80% 8 8 40o C 60% 45o C 40% 50 o C 20% fsw[kHz] 2 4 6 8 10 12 Illustration 8.31 400 V IP54 I8 75-90 kW MG18C502 - Rev.
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Index VLT® HVAC Basic Drive FC 101 Design Guide Index D Dampers.................................................................................................. 18 A Abbreviations.......................................................................................... 5 DANGEROUS VOLTAGE....................................................................... 9 Acoustic Noise....................................................................................
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Index VLT® HVAC Basic Drive FC 101 Design Guide Menu Key................................................................................................ 68 G Menus....................................................................................................... 69 General Aspects of Harmonics Emission.................................................. 35 Specifications.................................................................................. 106 Modbus Communication........................
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Index VLT® HVAC Basic Drive FC 101 Design Guide R Rated motor speed............................................................................... 6 RCD....................................................................................................... 6, 38 Read Holding Registers (03 HEX).................................................. 93 Read-out and Programming of Indexed Parameters.......... 78 Recommended initialisation..........................................................
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Index VLT® HVAC Basic Drive FC 101 Design Guide MG18C502 - Rev.
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www.danfoss.com/drives 130R0222 MG18C502 *MG18C502* Rev.