TOOLS NEEDED FLOOR JACK JACK STANDS METRIC TOOLS FLATE HEAD SCEW DRIVER BILL OF MATERIALS M03724 X 2 FT SPACERS M03858 X 2 REAR SPACERS BU76116 X HARDWARE KA09100BK 2003-05 KIA SORENTO 2WD/4WD FRONT & REAR KIT 2.5’ LIFT www.Daystaproducts.com Tech Support Contact Info Tech@DaystarWeb.com Phone: 623.907.0081 Fax: 623.907.0088 841 South 71st Avenue Phoenix, AZ 85043 Instruction Sheet P11415 2008 Daystar Products International Inc.
BEFORE Thank you for choosing Daystar Products Daystar recommends a certified technician install this system . In addition to these instruction , professional knowledge of disassemble/reassembly procedures as well as post instructions checks must be known. Attempts to install this system without this knowledge and expertise may jeopardize the integrity and/or operating of the vehicle. Please read all the instructions before beginning the installation. Check the kit hardware against the parts list.
40. Jack up the axle and reconnect the shocks, track bar and sway bar end link. Be sure the coil springs are seated properly. Installation steps 1. Place the vehicle on level ground. 2. Open the hood and disconnect the battery. Remove the battery from the vehicle. 3. Remove the 4 14mm battery try bolts and the one nut at the fuse box. Push the battery tray to the side. 41. Tighten all the shock bolts, track bar bolt, and sway bar links to factory specifications. 42. Install the rear tires. 43.
6. With the battery tray, electrical box, and purge valve bracket out of the way you should now be able to access the 3 upper strut nuts. 36. Lower the axle using the floor jack until the coil springs are loose so that you can remove them. 37. Remove the stock spring isolator and place it in the supplied lift spacer. 7. Loosen the 1 clamp for the air intake hose at the air filter box and unplug the electrical connector. 8. Release the 4 air filter cover clips. 9. Remove the lid and the air filter. 38.
29. Reinstall the ABS sensor and tighten all the upper strut bolts and lower bolts to factory specifications. 31. Repeat steps 14 through 29 on the passenger side. 29. Install the battery tray and air box assemblies in the opposite order they were removed.. 31. After both front lift spacers are installed , re-install the front wheels and lower to the ground and re-install the sway bar end links. 32. Jack up the rear suspension and put the jack stands under the frame rail in front of the rear tires.
17. Make a note of how the brake line is routed around the strut. Remove the upper ball joint pinch bolt and ABS and brake line brackets. 18. Push down on the upper arm to relieve the pressure on the pinch bolt to pull out the bolt. 20. With the upper A-arm separated from the knuckle, push down on the lower control arm to free the strut from the upper mount. 21. Pull out the lower strut bolt and remove the strut. 22. Install three of the supplied 3 stud extenders with thread lock over the factory studs..
