T5, T14D, T20C, T24C, T40 Blast Chiller/Shock Freezers Service, Installation and Care Manual Please read this manual completely before attempting to install or operate this equipment! Notify carrier of damage! Inspect all components immediately. See page 2.
CONTENTS 1. 1.1 1.2 1.3 1.4 1.5 GENERAL DOCUMENTATION General information Installation Transport and handling Unpacking - disposal of packaging materials General safety regulations page page page page page 5 5 5 5 6 2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.
6. 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 APPLIANCE FUNCTIONS Date and time settings Ice cream surface hardening Muting the beeper and alarm reset Program storage Displaying the three latest HACCP alarms Printing out stored data Forced ventilation function User programming Manual defrosting Automatic defrost cycles page page page page page page page page page page 19 19 19 19 20 20 20 20 20 20 7. 7.1 7.2 ALARM MANAGEMENT Storage of data/errors Alarms list page page 22 22 8. 8.1 8.2 8.3 8.
1. General Documentation 1.1. General information • This manual is an integral part of the product, providing all the information required to ensure correct installation, operation and maintenance of the machine. • Read the manual carefully, making reference to it for machine operation. Keep the manual in a safe place where it can be accessed by all authorised operators (installers, operators and service personnel).
2. Installation 2.1 Data plate information • Check that the data specified on the plate correspond to the characteristics of the power supply (V, kW, Hz, no. phases and power available). • The dataplate with appliance specifications is located at the rear exterior of the machine and/or on the electrical boards (fig. 3).
2.6 Condensate drainage connection For models T20C-T24C-T40 fit a condensate water drainage hose with a minimum diameter of 1” . Provide a waste pipe with a trap with a diameter of at least 1 1/2” at floor level. 2.8 Safety and control systems • Door microswitch: shuts down fan operation in the cell when the door is opened. • General fuses: protect the power circuit against short circuiting and overloads. • Compressor heat relay: intervenes in the event 2.
3. ADVICE TO ENSURE EFFICIENT APPLIANCE OPERATION 3.1 Shut-down procedures In the event of emergency, shut down the appliance by switching off power at the main panel, by means of a breaker or power disconnect or by removing the plug from the power socket. 3.2 Operating tips Before starting up the appliance, clean the inside of the compartment thoroughly. 3.2.
4.
4.1 PUSH-BUTTONS : 1. 2. ON /OFF (STAND BY) SOFT BLAST CHILLING CYCLE (+38°F / +3°C) +38o HARD 3. +38o 4. 0o HARD BLAST CHILLING CYCLE (+38°F / +3°C) BLAST FREEZING CYCLE (0°F / -18°C) 5. END CYCLE BY TIME / PROBE (TEMPERATURE) 5A. PROBE CHILLING INDICATOR LED 5B. TIMED CHILLING INDICATOR LED 6. CYCLE START / STOP 7. INCREASE VALUE 8. DECREASE VALUE 9. 10. RECIPE PROGRAMS (CHILLING CYCLES) PROGRAM HACCP AND PRINTER (OPTIONAL) HACCP 11. DEFROSTING / FORCED VENTILATION 12.
4.1 PUSH-BUTTONS : 1. ON /OFF (STAND BY) 8. MAINTENANCE AND CLEANING 5. Programming and operating instructions +38o 2. ON /OFF (STAND BY) 1. SOFT BLAST CHILLING CYCLE (+38°F / +3°C) HARD 2. +38o 3. CHILLING HARD BLAST CHILLING CYCLE (+38°F / +3°C) SOFT BLAST CYCLE (+38°F / +3°C) +38o 4. CHILLING BLAST FREEZING (0°F / -18°C) 5.1 STARTING 3.UP THE APPLIANCE (only for / T20C / T24C / T40) HARD BLAST CYCLE (+38°F / T14D +3°C) CYCLE HARD 4.
4. 5. 5A. 4.1 BLAST FREEZING CYCLE (0°F / -18°C) 0o 4.1 PUSH-BUTTONS : END CYCLE BY TIME / PROBE (TEMPERATURE) 1. PUSH-BUTTONS : 1. ON /OFF (STAND BY) 2. ON /OFF (STAND BY) LED PROBE CHILLING INDICATOR SOFT BLAST CHILLING CYCLE (+38°F / +3°C) +38o 4.1 PUSH-BUTTONS : HARD BLAST CHILLING CYCLE (+38°F / +3°C)(LED on push 5B. IMPORTANT: work cycles and modes can only be3. selected when the appliance is ON 1. ON /OFF (STAND BY) HARD/ BLAST button offCYCLE ) START 6. 6 3.
7. INCREASE VALUE 8. DECREASE VALUE 8. DECREASE VALUE 9. 9. RECIPE PROGRAMS (CHILLING CYCLES) 9. PROGRAM 4.1PROGRAMS PUSH-BUTTONS RECIPE (CHILLING: CYCLES) HACCP 10. PROGRAM 8. HACCP AND PRINTER (OPTIONAL) 10. DECREASE VALUE RECIPE PROGRAMS (CHILLING CYCLES) PROGRAM HACCP AND PRINTER (OPTIONAL) HACCP • At the end of the chilling cycle, the(STAND appliance automatically switches to the set storage temperature 1. AND PRINTER ON /OFF BY) 10. HACCP (OPTIONAL) 11.
4.1 1. 4.1 PUSH-BUTTONS : PUSH-BUTTONS : PROBE CHILLING INDICATOR LED ON /OFF (STAND BY) ON /OFF (STAND BY) INDICATOR LED 5B. TIMED CHILLING 5A. 1. 1. +38o 5B. 2. SOFT BLAST CHILLING CYCLE (+38°F / +3°C) 4.1 PUSH-BUTTONS : SOFTCYCLE BLAST START CHILLING CYCLE (+38°F / +3°C) 6. / STOP +38o 6. 3. +38o 3. HARD BLAST CHILLING CYCLE (+38°F / +3°C) 1. ON /OFF (STAND BY) +38o 7. VALUE CYCLE (+38°F / +3°C) HARDINCREASE BLAST CHILLING 7. 0o 4. 0o 4. BLAST FREEZING CYCLE (0°F / -18°C) +38o 8. DECREASE VALUE 8. 2.
4.1 1. 2. 3. 4. 5. 5A. 5B. 6. 7. 6. CYCLE START / STOP 7. 4.1 PUSH-BUTTONS : INCREASE VALUE 8. DECREASE VALUE 1. 9. 10. 15. HARD +38o 5B. CHILLING INDICATOR BLAST FREEZING CYCLE / -18°C) 3. HARD(0°F BLAST CHILLING CYCLE (+38°F / +3°C) 6. TIMED CYCLE START LED / STOP RECIPE PROGRAMS (CHILLING CYCLES) 0o 9. ON /OFF (STAND BY) PROGRAM VALUE 0o 6. START / INCREASE STOP 4. FREEZING CYCLE7.(0°FCYCLE / -18°C) 5. END CYCLE BY TIMEBLAST / PROBE (TEMPERATURE) HACCP 10.
HARD 2. 5A. +38o SOFT BLAST CHILLING CYCLE (+38°F 3./ +3°C) HARD BLAST CHILLING CYCLE (+38°F / +3°C) 0o CYCLES) PROGRAM 9. RECIPE PROGRAMS 4.1 CHILLING PUSH-BUTTONS BLAST FREEZING CYCLE 6. 4. (CHILLING CYCLE START / STOP PROBE INDICATOR: LED 1. (0°F / -18°C) 4.1 /OFF PUSH-BUTTONS : 1. ON (STAND BY) +38o ON /OFF (STAND BY) HARD 3. 5B. 4. 6. HARD BLAST CHILLING CYCLE (+38°F4./ +3°C) 0o 7. BLAST FREEZING CYCLE VALUE (0°F / -18°C) INCREASE +38o 10.INDICATOR HACCP TIMED LED 1.
5B. 6. 4.1 7. 5A. PROBE CHILLING INDICATOR LED 4.1 PUSH-BUTTONS : 7. +38o INCREASE VALUECYCLE 2. SOFT BLAST CHILLING (+38°F / +3°C) HARD BLAST CHILLING CYCLE (+38°F / +3°C) 5B. DECREASE TIMED CHILLING INDICATOR LED 4.1 8. PUSH-BUTTONS : VALUE +38o 1.HARD BLAST CHILLING ON /OFF (STAND BY)/ +3°C) 3. CYCLE (+38°F CYCLE START / STOP 0o 1. ON /OFF (STAND BY) 4. BLAST FREEZING CYCLE (0°F / -18°C) 4.1 PUSH-BUTTONS : 4.1 PUSH-BUTTONS : 6. CYCLE START / STOP HACCP 10. HACCP AND PRINTER (OPTIONAL) 1. 9. 0o 4.
1. END CYCLE BY TIME ON /OFF (STAND BY END CYCLE BY TIME / PROBE 5. (TEMPERATURE) / PROBE (TEM 5. 5B. TIMED CHILLING INDICATOR LED 5A. 4.1 CYCLE START / STOP 5B. INCREASE VALUE 1. 6. 7. PROBE CHILLING INDICATOR 5A. LED PUSH-BUTTONS : 2. PROBE+38oCHILLING SOFT BLAST CHILLI INDICATOR LED TIMED CHILLING INDICATOR 5B. LED ON /OFF (STAND BY) 3. TIMED +38o BLAST LED CHILL CHILLINGHARD INDICATOR HARD 4. CYCLE START / STOP BLAST FREEZING C 6. 6.8 MANUAL CYCLEDEFROSTING START / STOP 6. 6.
7. Alarm Management 7.1 Storage of data/errors The appliance electronic controller is equipped with a system of acoustic and visual signals to indicate the intervention of safety devices. The table below gives a list of the alarms shown on the panel display 7.2 The software controls the following alarms: Evaporator probe alarm (ALL 01) Cause: Exit from operating range (-58°F / -50°C - 212°F / +100°C) for over 30 seconds. Probe is defective (REPLACE PROBE).
Input SW2 (ALL 05) (door microswitch alarm) Cause: Input active for more than 5 minutes with appliance in start status. Door open (close door) Microswitch fault (replace the microswitch) Beeper: Activated (3 seconds, then a pause of 30 seconds) until the mute button is pressed. Display: Alternates message “ALL 05” with standard display Reset: Press the mute push-button (with beeper off ).
Excessive temperature alarm (ALL 11) Cause: (only during storage) cell probe constantly detects a temperature greater than the sum of positive or negative storage set points with relative alarm delta. Blackout alarm (ALL 12) Cause: (only during storage) after the return of power the cell probe detects a temperature greater than the sum of positive or negative storage set points with relative alarm delta. This alarm is disregarded if the storage probe is already in alarm status.
INFORMATION ON ALARMS: During alarms, the beeper is activated and the display shows the message “ALL xx”. The alarm message is alternated on the display even when the beeper has been silenced, until the alarm has been cleared. Alarm relays remain activated as long as the alarm is displayed. In the case that more than one alarm has been activated, each one is alternately displayed.
machine from the power supply at the master switch and by pulling out the plug; - never pull on the power cable to disconnect the machine from the power supply. MAINTENANCE 8. Maintenance8.
Delfield ™ ® T5: Blast Chiller/Shock Freezer v v v v v v v v v v v v v v v v v v v v ' 8 v ' : v v .%-! 0 9 !-0 0(!3% .
Delfield T14D: Blast Chiller/Shock Freezer ™ ® v v v v v v v v v ' v ' : 8 .%-! 0 9 !-0 0(!3% .
DRAIN Delfield ™ DRAIN ® REFRIGERANT LINES T20C: Blast Chiller/Shock Freezer ELECTRICAL DRAIN 38 38 0 REFRIGERANT LINES ELECTRICAL ™ by Delfield® DRAIN DRAIN Sample Printout Model Voltage Max Fuse Size Average Heat Rejected (W) Ship Weight T20C 220-230/1/60 15 12895 550 lbs.
Delfield ™ ® REFRIGERANT LINES T24C: Blast Chiller/Shock Freezer ELECTRICAL LINES 38 38 0 Drain ™ by Delfield® Sample Printout Drain Drain Model Voltage Max Fuse Size T24C 220-230/1/60 15 REFRIGERANT LINES ELECTRICAL Average Heat Rejected LINES Ship Weight (W) 12895 550 lbs.
DRAIN Delfield ™ ® 5.5” 30” T40: Blast Chiller/Shock Freezer DRAIN REFRIGERANT & ELECTRICAL LINES 38 38 0 ™ by Delfield® DRAIN 5.5” Sample Printout Model Voltage T40 220-230/1/60 30” DRAIN Max Fuse Size Average Heat Rejected (W) Ship Weight 15 22330 850 lbs.
39.00 T20C & T24C: Blast Chiller/Shock Freezer Remote Condensing Unit ® 39.00 Delfield ™ 39.00 39.00 Ambient Operating Limits: -20˚F to 120˚F Note: The Delfield Blast Chiller/Shock Freezer is wired independently of the remote condensing unit. No interconnecting wiring is required between the blast chiller and the condensing unit. All condensing units have units have crankcase heaters. Condensing unit control systems are provided wired from the factory.
Delfield ™ ® Note: The Delfield Blast Chiller/Shock Freezer is wired independently of the remote condensing unit. No interconnecting wiring is required between the blast chiller and the condensing unit. All condensing units have units have crankcase heaters. Condensing unit control systems are provided wired from the factory. Field Connection is made by connecting supply power to the compressor contactor.
27.00 T40: Blast Chiller/Shock Freezer Remote Condensing Unit 30.00 48.00 ® 35.00 36.00 48.00 Ambient Operating Limits: -20˚F to 120˚F Note: The Delfield Blast Chiller/Shock Freezer is wired independently of the remote condensing unit. No interconnecting wiring is required between the blast chiller and the condensing unit. All condensing units have units have crankcase heaters. Condensing unit control systems are provided wired from the factory.
Delfield ™ ® Note: The Delfield Blast Chiller/Shock Freezer is wired independently of the remote condensing unit. No interconnecting wiring is required between the blast chiller and the condensing unit. All condensing units have units have crankcase heaters. Condensing unit control systems are provided wired from the factory. Field Connection is made by connecting supply power to the compressor contactor.
T5/T14D refrigeration system schematic
9.
T40 Installation and Assembly Supplied Equipment List.
T40 Installation and Assembly NOTE: Do not break alignment block when placing panels in place. The first panel will be the left side of the unit if you are facing the door. NOTE: Ensure all cam locks are in the open position before placing any panels. Make sure the skirt on the vertical panels covers the outside of the mounting floor. 1. Position cabinet floor on a flat, level surface with the slotted end facing up. Lock bottom locking cams on the outside of the first panel.
T40 Installation and Assembly 4. Attach the right side panel to the mounting floor in the same manner as the other two panels. Lock the side locking cams on the inside bottom and side of the panel. Insert T-handle wrench and twist clockwise until a positive stop is achieved. NOTE: Ensure all cam locks are in the open position before placing any panels. 6. Place the top panel on to the top of the cabinet with the refrigeration holes facing the first panel.
T40 Installation and Assembly This should be done by a qualified refrigeration expert. Put the compressor system in a suitable, well aired place no farther than 25 feet. from cabinet. 11. Place interior probes 8. Thread electrical from the inside of the unit through the supplied hole in the top. Do not cut another hole to thread electrical. 1. Interior Probe1: Place on wall next to the evaporator 2. Food Probe: Place in food product for monitoring 3.
Mt. Pleasant, MI Covington, TN Thank you for choosing Delfield! Help is a phone call away. Help our team of professional, courteous customer service reps by having your model number and serial number available at the time of your call (800) 733-8829. Model:_____________________ S/N: ____________________ Installation Date:_____________ For a list of Delfield’s authorized parts depots, visit our website at www.delfield.com. 980 S. Isabella Rd., Mt. Pleasant, MI 48858, U.S.A.