Specifications
73
FUNCTION 11 SPEED LIMIT 1 (PA5 OR PA6)
( Push 11 )
This function allows for the adjustment of the speed limit (
maximum battery volts to the motor ) when the L1 or R1
limit switch input signal is received by the control card. L1
or R1 limit switch is a normally open switch connected to
battery negative, the switch closing enables speed limit.
Range 96% to 0% battery volts
Set 0 to 180
Setting of 0 set units will disable speed limit function and
allow top speed with no limit switch connected.
FUNCTION 12 SPEED LIMIT 2 (PA4)
( Push 12 )
Same as Function 11 except using L2 or R2 limit switch for
input. See function 7 for switch operation.
FUNCTION 13 SPEED LIMIT 3
( Push 13 )
This speed limit is activated by the Truck Management
Module fault codes 90 and 93. See instructions for
IC3645TMM1A Truck Management Module for details.
FUNCTION 14 INTERNAL RESISTANCE
COMPENSATION
( Push 14 )
This function is used when the Battery Discharge Indicator
is present. Adjustment of this function will improve the
accuracy of the BDI. In order to made this setting the voltage
drop of the battery under load must first be determined by
following the steps listed below.
1. Load the traction motor to 100 amps in 1A and
record the voltage (VO) at the SCR positive and
negative power terminal.
2. Load the traction motor to 200 amps in 1A and
record the voltage (VL) at the SCR positive and
negative power terminal.
3. Calculate voltage drop (VD) as follows:
VD = VO - VL
4. Use the table below to determine the setting using
the calculated VD as a reference.
EV100 EV200 EV100 EV200
Setting VD VD Setting VD VD
2 11.44 07.63 17 01.34 00.89
3 07.60 05.07 18 01.27 00.85
4 05.72 03.81 19 01.20 00.80
5 04.57 03.05 20 01.14 00.76
6 03.81 02.54 21 01.09 00.73
7 03.27 02.18 22 01.04 00.69
8 02.86 01.91 23 00.99 00.66
9 02.54 01.69 24 00.95 00.63
10 02.28 01.52 25 00.91 00.61
11 02.08 01.39 26 00.88 00.59
12 01.90 01.27 27 00.85 00.57
13 01.76 01.17 28 00.82 00.55
14 01.63 01.08 29 00.79 00.53
15 01.52 01.01 30 00.76 00.51
16 01.43 00.95 31 00.74 00.49
FUNCTION 15 BATTERY VOLTS
( Push 15 )
This function allows for the adjustment of voltage range for
controls equipped with the Battery Discharge Indication
function. In order for the BDI to operate properly, the setting
as shown in the table must be entered .
Battery volts Set units
24 volts Between 0 and 31
36 volts Between 32 and 44
48 volts Between 45 and 69
72 volts Between 70 and 80
80 volts Between 81 and 183
36/48 volts Between 184 and 250
No BDI Between 251 and 255
The following functions have function numbers larger
than the numbers on the Handset keyboard. To access
these functions, push the CONT key and the number shown
in the following instructions at the same time.
FUNCTION 16 PEDAL POSITION PLUG
( Push CONT and 1 )
This function will allow the adjustment of the pedal position
plug range. Pedal position will reduce the plugging current
to the current value set by this function as the accelerator is
returned to the creep speed position. Maximum plug current
is obtained with the accelerator in the top speed position.
Range 100 to 930 amps (EV100)
150 to 1425 amps (EV200)
Set 0 to 255
Resolution 3.2 amps per set unit (EV100)
5.0 amps per set unit (EV200)
Example Setting of 20 = 164 amps
To disable the pedal position plug function, adjust the
current value to the same current value as the plug distance
current.