Full Product Manual

En.12 DK2 Avalanche man.
ENGLISH
SNOW PLOW ASSEMBLY
12. Secure the clevis pins (23, g.15) in place with cotter pins and bend them so
they remain in place.
13. If not already done, attach the 2 ip-down xed castors to the inside edge of the
last ribs on each end of the Snow Plow blade by bolting them to the rib. When
plowing make sure to ip castors up and insert the pin to avoid damage while
plowing.
14. If not already done, attach the swivel castor to the castor holder shaft and
slide it from below into the shaft holder in the A frame. Lock it with the castor
adjustment pin so that the frame is horizontal and the blade vertical.
15. Hook the trip springs (18, g.15) into the holes in the top cross rib at the back of
each plow blade panel (37/38h, g.15). Attach the springs to the angle plates on
the D frame (5a, g.15) using for each an M12 gr.8 eyebolt (17, g.15), M12 nut,
2 12 mm washers and an M12 Nylock nut.
16. Tighten the Nylock nuts to the point where the springs are just tight. Then turn
the Nylock nut, shortening the take-up by 6 mm (1/4 inch) further so the springs
open slightly. Snug up the inner M12 nut to hold the assembly tight.
17. Assemble the blade angle locking handle with knob to the A frame so that it
operates the spring-loaded angle lock pin in the bracket on top of the A frame
smoothly. Bolt the end of the handle opposite the knob (16, g.16) to the eye in
the small tab in the A frame’s centre cross piece (6t, g.16) with an M8 x 25 mm
gr.8 bolt (48, g.16) and 2 x 8 mm washers. Secure with an 8 mm Nylock nut.
Bolt the handle to the hole in the angle lock pin with an M8 x 35 mm gr.8 bolt
(49, g.16) and 2 x 8 mm washers. Secure with an 8 mm Nylock nut.
18. Attach the snow deector to the top ange of the plow. Place the deector
rubber along the top angle of the plow blade. On top of that place the short and
long metal deector battens.Bolt them into place with 7 M10 x 25 mm carriage
bolts down through all but the two end holes. In the end two holes, insert the
threaded ends of the two Snow Plow marker wands. Secure all with 9 x M10
Nylock nuts threaded on from below the ange.
19. Using two bolts and nuts, attach the light bar with the two lights to the top edge
of the winch support tower.
20. Connect the safety chain to the bottom of the winch mounting plate with the
threaded quick link. During transportation with the plow blade raised, the
clip hook should fasten to the hole in the angled tab just behind the strap
attachment point in the apex of the A frame, preventing the plow blade from
falling should anything fail.
21. It is normal for the whole assembly to rock back and forth when mounted,
with the plow blade moving side to side from 20 to 25 cm (8 to 10 in.) This
compensates for dierences in terrain between the surface the plow rides on
and what the vehicle is riding on. This exibility should not be reduced.
ELITE SERIES ACTUATOR ASSEMBLY
z see g.17
1. Attach the Actuator mounting bracket, part #59 to the main frame.
2. Using hardware #64 Hex bolt (1/2”-13 x 3”, bolt part #58 Actuator
pivot arm, to #59, the Actuator mounting bracket, through the center
hole.
3. Part #66, Actuator safety pin, goes through the end of part number
58, the Actuator pivot arm.
4. Use hardware #63, Hex bolt (1/2”-13 x 2-1/2”) to mount #60, the
Electric actuator to #58, the Actuator pivot arm.
5. Insert the Lifting chain, #61, through the Actuator safety pin, #66 and
fasten the top to #58, the Actuator pivot arm.
6. Using the U-Bolt (#10), inserted in the A-frame (#5), fasten the other
end of the chain.