Manual

ManualsBrandsDiamond Products ManualsPower sawsCC1800XL (Gas)

CONCRETE SAW

PARTS LIST

MODEL

CC1800XL

(Gas)

May 7, 2014

Part #1801035

Summary of content (44 pages)

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CONCRETE SAW PARTS LIST MODEL CC1800XL (Gas) May 7, 2014 Part #1801035
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Quick Reference Service Filters/ Belts DP Part No. Description Manufacturer’s Part No. 2700201 Air Filter for 13HP Honda (GX390) (Honda #17210-ZE3-505) 2701757 Pre-Cleaner Air Filter for 16HP Briggs (B&S #272490) 2703421 Air Filter for 13.
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TABLE OF CONTENTS Description Page No. Common Parts....................................................................................................... 4 - 7 Front Axle Assembly ............................................................................................ 8 Rear Axle Assembly ............................................................................................. 9 Transmission Assembly ........................................................................................
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6048960: CC1800 XL, COMMON PARTS 15 14 19 61 36 37 13 18 21 22 37 41 DETAIL A SCALE 1 : 4 39 14 40 20 DETAIL E SCALE 1 : 4 44 17 45 11 45 10 42 12 A 44 9 48 VALVE TO BLADE GUARD TYP, 4 CORNERS 43 6 46 49 6 7 54 10 12 16 DETAIL C SCALE 1 : 5 60 35 E C WATER INLET 55 TO VALVE 4 25 12 10 11 31 12 10 11 34 1 33 23 4 B DETAIL B SCALE 1 : 4 32 30
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6048960: CC1800 XL, COMMON PARTS ITEM NO. PART NUMBER QTY.
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048960: CC1800 XL, COMMON PARTS 11 10 12 37 59 16 53 47 50 DETAIL D SCALE 1 : 4 D 37 46 58 8 51 5 52 24 3 2 DETAIL G SCALE 1 : 4 29 12 24 4 26 9 34 G 6 27 28 31 12 54 11 57 32 12 12 24 10 11 35 26 6 27 28 F DETAIL F SCALE 1 : 6 11 24 6
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6048960: CC1800 XL, COMMON PARTS ITEM NO. PART NUMBER QTY.
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Front Axle Assembly 6048956 4 2 3 5 1 7 6 2 6 8 3 7 4 6 10 5 6 9 8 ITEM PART NO. QTY. DESCRIPTION 1 6048635 1 Axle Weldment 2 2502194 2 Wheel 3 4 2900058 2503700 2 2 Flat Washer, 1/2" SAE Retaining Ring, 1/2" External E-Type 5 2500013 2 Bearing, 1" Pillowblock 6 7 2900956 2900315 8 4 Flat Washer, 7/16" SAE Cap Screw, Hex Hd., M10-1.5 x 35mm 8 2900304 4 Lock Nut, M10-1.
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Rear Axle Assembly 6048104 3 4 3 2 1 2 3 4 3 ITEM 1 2 3 4 PART NO. 6048105 2500008 2900002 2500003 QTY.
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6048108: CC1800XL, Transmission (Includes All Except Items #5 and #6) ITEM PART NO.
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Blade Shaft Assembly Honda (GX390) Saws 6040501 13 14 11 3 1 10 2 4 3 4 8 9 5 6 7 10 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 12 PART NO. 6048866 6048134 6048018 2500365 2900058 2900084 2900331 2500025 2500337 6048008 2900076 2900065 6048009 2900066 QTY. 1 1 2 2 4 4 4 1 1 2 2 1 1 1 DESCRIPTION Blade Shaft Key, 1/4" Sq. x 2-1/4" Key, 3/16" Sq. x 3/4" Pillow Block Bearing, 1-1/4" Flat Washer, 1/2" SAE Lock Washer, 1/2" Split Cap Screw, Hex Hd., M12-1.75 x 40mm Sheave, 3.
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14 Blade Shaft Assembly Honda (GX630), 16 HP Briggs Vanguard, 6040502 13 11 3 1 10 2 3 4 4 8 9 11 5 6 7 10 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 6048866 6048134 6048018 2500365 2900058 2900084 2900331 2500621 2500337 6048008 2900076 2900065 6048009 2900066 QTY. 1 1 2 2 4 4 4 1 1 2 2 1 1 1 12 DESCRIPTION Blade Shaft Key, 1/4" Sq. x 2-1/4" Key, 3/16" Sq. x 3/4" Pillow Block Bearing, 1-1/4" Flat Washer, 1/2" SAE Lock Washer, 1/2" Split Cap Screw, Hex Hd., M12-1.75 x 40mm Sheave, 3V-3.
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6040503 Blade Shaft Assembly 23 HP Briggs Vanguard 14 13 11 3 1 10 2 4 3 4 8 9 11 5 6 7 10 12 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 PART NO. 6048865 6048134 6048018 2500365 2900058 2900084 2900331 2500621 2500337 6048008 2900076 2900065 6048009 2900066 QTY. 1 1 2 2 4 4 4 1 1 2 2 1 1 1 DESCRIPTION Blade Shaft Key, 1/4" Sq. x 2-1/4" Key, 3/16" Sq. x 3/4" Pillow Block Bearing, 1-1/4" Flat Washer, 1/2" SAE Lock Washer, 1/2" Split Cap Screw, Hex Hd., M12-1.75 x 40mm Sheave, 3V-3.
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6040518 BLADE SHAFT ASSEMBLY, 24" BLADE 12 1 4 12 8 2 9 3 11 15 14 1 11 13 5 6 7 10 ITEM PART NO. QTY. DESCRIPTION 1 2 6048866 6010169 1 1 Blade Shaft Key, 1/4" Sq. x 1-1/4" 3 6048018 2 Key, 3/16" Sq. x 3/4" 4 2500365 2 Pillow Block Bearing, 1-1/4" 5 6 2901357 2900699 4 4 Flat Washer, M12 Lock Washer, M12 Split 7 2900331 4 Cap Screw, Hex Hd., M12 x 40mm 8 9 2506315 2500337 1 1 Sheave, 3V-4.50-4 Groove Taper Bushing, 1-1/4" 10 11 2900484 6048238 2 2 Set Screw, Soc.
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Pointer Assembly #6048080 7 3 4 6 5 10 11 2 1 8 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 16 9 PART NUMBER QTY. DESCRIPTION 6048069 1 Pointer Bar - Straight 6048070 1 Pointer Bar - Offset 2500624 1 Wheel, 3" 2900018 1 Lock Nut, 3/8-16 Nylon 2900006 1 Lock Washer, 3/8" Split 2900033 1 Hex Nut, 3/8-16 2900032 1 Pointer Rod 2900304 2 Lock Nut, M10-1.5 Nylon Insert 2900333 2 Cap Screw, Hex Hd., M10-1.
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6047994 Front Pointer Assembly 23HP Briggs-Vanguard 3 4 7 6 5 10 11 1 2 9 ITEM 1 2 3 4 5 6 7 8 9 10 11 PART NO. 6048069 6048070 2500624 2900018 2900321 2900033 2900743 2900304 2900333 6048078 3200221 8 QTY. 1 1 1 1 1 1 1 2 2 1 3 9 DESCRIPTION Pointer Bar - Straight Pointer Bar - Offset Wheel, 3" Lock Nut, 3/8-16 Nylon Lock Washer, M10 Split Hex Nut, 3/8-16 Pointer Rod, 11" Lock Nut, M10-1.5 Nylon Insert Cap Screw, Hex Hd., M10-1.
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Weight Bar Assembly #6048959 1 2 3 ITEM NO. 1 2 3 18 PART NUMBER QTY. DESCRIPTION 6048067 2 Saw Weight, 13 Pound 2900321 2 Lock Washer, M10 Split 2900334 2 Cap Screw, Hex Hd.
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Battery Assembly #6048957 2 8 4 12 7 18 To Battery Disconnect 16 13 6 17 14 15 A 11 5 To Ground 4 2 To Starter 3 10 1 9 7 13 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. 6048327 2900022 2900031 2900329 2500584 4646122 2900009 2901405 2900010 6048091 6048092 2900303 2800197 2800198 2800566 2800565 2800570 1800846 QTY. 1 6 2 4 1 1 4 2 2 1 1 2 2 1 1 1 1 1 DESCRIPTION Bracket Flat Washer, 5/16" SAE Lock Washer, 5/16" Split Cap Screw, Hex Hd., M8-1.
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CC1813BXL Briggs Engine Assembly #6042004 10 12 14 11 13 1 9 2 7 3 8 6 5 4 20 ITEM 1 PART NO. 2600689 QTY. 1 DESCRIPTION 420cc Briggs Engine. 2 2900317 4 Cap Screw, Hex Hd., M10-1.5 x 45mm 3 4 2901356 2900304 4 4 Flat Washer, M10 Lock Nut, M10 Nylon 5 6048042 1 Oil Drain Hose Assembly 6 2400299 1 Key, 1/4 x 1-3/4" 7 8 2500022 2500026 1 1 Sheave, 2.
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CC1813XL Honda Engine Assembly #6048975 12 11 10 1 14 13 9 2 7 3 8 5 6 4 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 2600116 2900317 2901356 2900304 6048042 2400299 2500022 2500026 2500035 2801367 2500462 2500549 2700554 2900206 6048899 QTY. 1 4 4 4 1 1 1 1 3 1 1 1 1 8 1 DESCRIPTION Engine,11 HP Honda GX390 Cap Screw, Hex Hd., M10-1.5 x 45mm Flat Washer, M10 Lock Nut, M10-1.5 Nylon Insert Oil Drain Hose Assembly Key, 1/4 x 1-3/4" Sheave, 2.
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CC1813XL Honda Engine Assembly w/ Electric Start #6049041 15 13 16 17 14 1 10 11 2 9 7 3 8 6 5 12 4 22 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. 2600277 2900317 2901356 2900304 6048042 2400299 2500022 2500026 2500035 2900309 2900926 2900301 2700554 2900206 2500810 2500549 2500462 2801367 6048899 QTY. 1 4 4 4 1 1 1 1 3 2 2 2 1 8 1 1 1 1 1 DESCRIPTION Engine,11 HP Honda GX390ES Cap Screw, Hex Hd., M10-1.5 x 45mm Flat Washer, M10 Lock Nut, M10-1.
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CC1816XL Briggs-Vanguard Engine Assembly #6048976 11 1 13 12 5 2 10 3 8 6 9 7 14 4 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 2601702 2900336 2900022 2900303 2703197 6048040 6048134 2500620 2500026 2500036 2801367 2500462 2500549 2901578 6048875 QTY. 1 4 4 4 1 1 1 1 1 4 1 1 1 1 1 DESCRIPTION Engine, 16 HP Briggs-Vanguard Cap Screw, Hex Hd., M8-1.25 x 45mm Flat Washer, 5/16" SAE Lock Nut, M8-1.25 Nylon Insert Oil Pressure Shutoff Switch Oil Drain Hose Assembly, 1/4" x 10" Key, 1/4" Sq.
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Muffler Assembly (16HP Briggs) #6010870 5 3 6 7 6 7 4 8 9 6 2 8 1 6 9 ITEM PART 1 2 3 4 5 6 7 8 9 24 NO. 2704920 2704921 2704922 2704923 2704924 2900763 2900329 2901300 2900267 QTY. 1 1 1 1 2 6 4 2 2 DESCRIPTION Muffler Bracket, Muffler Exhaust Manifold Clamp, Muffler, 1-1/4" Exhaust Gasket Lock Washer, M8 Split Cap Screw, Hex Hd., M8-1.25 x 20mm Tap Screw, Hex Hd., 1/4-20 x 1/2" Cap Screw, Soc. Hd., M8-1.
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(D) Gr (G) 1 5 W Bl/y W 6 RECT/REG (L) Gr X BL/Y Bl/Y Bl 4 (A) W (C) Bl (E) STARTER (F) BATTERY (B) OIL ALERT (C) OIL ALERT R R (D) FUEL SOLENOID (F) 2 (M) (I) (A) FUSE STARTER (E) 3 (H) Y (K) (J) WATER SAFETY SW. R (I) IGNITION COIL (L) RECTIFIER/ REGULATOR GR ST (O) HYD LOWER COIL (Q) LOWER BUTTON W (N) HYD.
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CC1820XL Honda Engine Assembly W/ Electric Start 6048977 2 1 3 26 8 17 5 13 14 7 10 11 4 16 12 6 21 22 20 23 19 15 18 TO FUEL TANK ROLL OVER VENT 24 25 9 TO VENT CONNECTION ON AIR CLEANER 26 TO ENGINE FUEL SUPPLY CONNECTION TO FUEL TANK SUPPLY CONNECTION
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CC1820XL Honda Engine Assembly W/ Electric Start 6048977 ITEM 1 PART NO. 2600644 QTY. 1 DESCRIPTION Engine, 20.8 HP Honda (GX630) 2 2703556 1 Air Cleaner Assembly 3 2703139 1 Muffler Assembly, High Mount, Left 4 2500027 1 Taper Bushing, 1-1/8" W/ Setscrews & Key 5 2500620 1 Sheave 2.65-4 Groove 6 2500036 4 V-Belt, 3VX355 7 8 2900014 2900317 4 4 Flat Washer, 3/8" SAE Cap Screw, Hex Hd., M10-1.5 x 45mm 9 2900304 4 Lock Nut, M10-1.
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20HP Honda High Mount with Left Side Exhaust #2703139 2 4 7 1 6 3 8 5 ITEM 1 2 3 4 5 6 7 8 28 QTY. 1 1 2 6 2 1 1 2 DESCRIPTION Honda Muffler Muffler Protector Exhaust Gasket Cap Screw, Hex Flange Hd., M6 x 8mm Cap Screw, Hex Flange Hd.
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CC1823 Wiring Schematic 29
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CC1823XL Briggs-Vanguard Engine Assembly #6049040 21 21 16 17 21 20 23 1 18 17 16 2 6 15 10 22 9 31 19 13 11 7 25 24 3 5 8 28 12 28 14 28 27 26 30 4 29 TOENGINE FUEL SUPPLY CONNECTION 30 TO FUEL TANK ROLL OVER VENT
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CC1823XL Briggs-Vanguard Engine Assembly #6049040 ITEM PART NO. QTY. DESCRIPTION 1 2601713 1 Engine, 23HP Briggs-Vanguard 2 2900317 4 Cap Screw, Hex Hd., M10-1.5 x 45mm 3 2900014 4 Flat Washer, 3/8" SAE 4 2900304 4 Lock Nut, M10-1.5 Nylon Insert 5 6048040 1 Oil Drain Hose Assembly, 1/4" x 10" 6 2500620 1 Sheave 2.
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CC1820XL Honda Engine Assembly W/ Electric Start For Use W/ 24" Bladeguard 6049021 17 1 3 18 2 10 6 13 19 3 5 11 7 9 16 8 23 22 21 24 22 21 20 14 12 25 4 26 32
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CC1820XL Honda Engine Assembly W/ Electric Start For Use W/ 24" Bladeguard 6049021 ITEM 1 PART NO. 2600644 QTY. 1 DESCRIPTION Engine, 20.8 HP Honda (GX630) 2 2900317 4 Cap Screw, Hex Hd., M10-1.5 x 45mm 3 4 2900014 2900304 4 4 Flat Washer, 3/8" SAE Lock Nut, M10-1.5 Nylon Insert 5 6048245 1 Oil Drain Hose Assembly 6 7 2500620 2500027 1 1 Sheave 2.
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6049065 CC1800XL Fuel System 4 6 3 7 5 7 1 2 11 9 8 12 13 10 9 8 34 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 6010849 6048327 2500623 2506718 2506716 2505503 2900797 2901336 2900763 2900329 2900792 3200108 3200057 1801716 QTY. 1 1 1 1 1 1 2 4 4 2 2 1 1 1 DESCRIPTION Fuel Tank, 1.5 Gallon Bracket Fuel Tank Grommet Fuel Tank Cap, 1-3/4" Grommet Roll Over Vent, 3/8" Hose Barb Standoff, 3/4 x 1" Flat Washer, M8 Lock Washer, M8 Split Cap Screw, Hex Hd., M8-1.25 x 20mm Cap Screw, Hex Hd., M8-1.
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Tach/Hourmeter Assembly #2801502 2 1 3 ITEM 1 2 3 PART NO. 2801502 2701785 2801502A QTY.
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8 14" Blade Guard Assembly #6048912 7 5 6 18.5 18.3 18.2 9 3 4 2 5 18 1 18.1 19 14 13 18.4 11 16 12 16 17 14 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18.1 18.2 18.3 18.4 18.5 19 36 PART NO. 6048911 2500829 6048123 6048283 3200001 3200002 2900009 2900244 2900302 6048155 2900308 6048039 2900016 2900309 2900083 2900301 2500066 6048026 2500270 2900009 2900310 2900302 2900312 1800001 QTY.
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8 20" Blade Guard Assembly #6048904 6 7 3 5 2 9 4 18.3 5 5 18.2 18 1 18.2 18.1 18.4 19 14 13 12 11 16 17 16 14 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18.1 18.2 18.3 18.4 19 PART NO. 6048905 2500829 6048123 6010085 3200001 3200002 2900009 2900244 2900302 6048155 2900308 6048039 2900016 2900309 2900083 2900301 2500067 6048027 2500270 2900009 2900310 2900302 1800001 QTY.
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24"BLADE GUARD ASSEMBLY: 6048258 12.1 12.3 12.2 12.4 3 7 8 5 2 4 11 9 9 10 6 5 1 17 14 16 15 13 ITEM NO. PART NUMBER 38 DESCRIPTION QTY. 1 6048257 24" Blade Guard 1 2 2500829 Water Manifold Gasket 1 3 6048123 Water Manifold 1 4 5 6010085 3200001 Water Tube for 20" Guard Plug, 1/8" NPT 2 3 6 6048155 Water Tube Clamp 2 7 8 2900009 2900244 Flat Washer, 1/4" SAE Cap Screw, Hex Hd., M6 x 45mm 2 2 9 2900302 Lock Nut, M6 Nylon 6 10 2900308 Cap Screw, Flat Hd. Soc.
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6049020, CC1800XL WATER TANK OPTION 5.1 6 5.2 1 6 3 5.3 4 2 MOUNTS TO LIFT BAR. ITEM PART NO. QTY. 1 2 3 4 5 5.1 5.2 5.3 6 6048631 2900022 2900494 2900039 6049019 6048299 2501261 6048967 2500586 1 8 4 4 1 1 1 1 2 DESCRIPTION Bracket, Water Tank Flat Washer, 5/16" SAE Cap Screw, Hex Hd., 5/16-18 x 2" Lock Nut, 5/16-18 Nylon Water Tank W/Hose Assy. Water Tank Assy., 7-1/2 Galllon Petcock Hose Assy.
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Water Pump Assembly #6048970 To Pump Black Wire 6 7.5 5 To Switch 7.4 13 To Pump Red Wire 3 1 2 7 11 Inlet From Water Valve 2 To Switch 4 Run Wires Thru Item #13 8 9 To Battery + To Battery - Outlet to Blade Guard ITEM 1 2 3 4 5 6 7 7.4 7.5 8 9 10 11 12 13 40 PART NO. 2600200 2900009 2900311 2900302 2800062 2800063 6048965 3200016 2701694 6048966 6043197 6043198 6043199 6043397 6043398 QTY. DESCRIPTION 1 Water Pump, 12V Diaphragm 8 Flat Washer, 1/4" SAE 4 Cap Screw, Hex Hd.
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BRAKE OPTION #608873 Attach Below Frame Behind Right Rear Tire 9 9 8 4 10 5 6 7 1 3 2 ITEM 1 2 3 4 5 6 7 8 9 10 PART NO. 6048868 6048867 6048869 2900672 2900022 2900031 2900267 2500068 2901404 2900034 QTY. DESCRIPTION 2 Clevis Plate 1 Plate, Brake Pivot 1 Brake Pedal Weldment 1 Shoulder Screw, 3/8" x 1/2" (5/16-18) 2 Flat Washer, 5/16" SAE 2 Lock Washer, 5/16" Split 2 Cap Screw, Soc. Hd., M8 x 16mm 1 Spring, .063 x .50 x 1.75 2 1/4 x 2.
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CC1800XL Decals Core Cut Decal, #1801023 CC1800XL Operating Decal, #1801379 42
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NOTES ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ _____________________________
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EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.