*Gasoline & Propane Tank Not Included XP15000EH GENERATOR User Manual REV: XP15000EH-03262018 This manual provides information regarding the operation and maintenance of these products. We have made every effort to ensure the accuracy of the information in this manual. We reserve the right to change this product at any time without prior notice. 5800 Ontario Mills Pkwy Ontario, CA 91764 USA www.duromaxpower.
CONTENTS 1. Introduction Introduction ..................................................................................................................... 6 General Safety Procedures ............................................................................................ 7 Quick Start Guide (Gasoline) ....................................................................................... 10 Quick Start Guide (Propane).....................................................................................
CONTENTS 5. Maintenance and Care Maintenance Schedule................................................................................................... 38 Maintenance Log ........................................................................................................... 39 Checking the Oil ............................................................................................................. 40 Changing the Oil..................................................................................
INTRODUCTION DuroMax has cemented its reputation as one of the markets leading power equipment companies who are headquartered in the US. All of our products are manufactured to the strictest guidelines and go through countless testing in all phases of production. Evolving our strong engine line, DuroMax has complemented its offerings to include Pressure Washers, Water Pumps, Engines and now offering V-Twin engines.
GENERAL SAFETY PROCEDURES SAFETY ALERT SYMBOL The safety alert symbol is used with one of the safety words (DANGER, CAUTION, or WARNING) to alert you of hazards. Please pay attention to these hazard notices both in this manual and on the generator. Please familiarize yourself with the following safety symbols and words: ●● DANGER: Indicates a hazard that will result in serious injury or death if instructions are not followed.
GENERAL SAFETY PROCEDURES WARNING: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death. A nearby open flame can lead to an explosion even if not directly in contact with gas. ●● Do not operate near an open flame. ●● Do not smoke near generator. ●● Always operate on a firm, level surface. ●● Always turn generator off before refueling. ●● Allow generator to cool for at least 2 minutes before removing fuel cap.
GENERAL SAFETY PROCEDURES In addition to the above safety notices, please familiarize yourself with the safety and hazard markings on the generator.
QUICK START GUIDE (GASOLINE) 1. Add oil The oil fill cap is located on the lengine head cover. Remove the oil fill cap and fill with 54oz of 10w30 oil. 2. Add gasoline The fuel cap is located on top of the fuel tank. Fill the tank with fresh unleaded gasoline 87 octane or higher. The tank is full when you see fuel in the bottom of the fuel filter cup. DO NOT overfill the tank. 3. Turn breaker off The breaker is located on the right side of the front power panel.
6. Check fuel switch Make sure the fuel select switch is set to GAS 7. Start generator The key switch is located on the left side of the front power panel. Insert the key and turn to the start position to start the generator. Allow the key to return to the run position once started. 8. Open choke The choke lever is located to the left of the panel. Push in to open the choke and increase air into the carburetor for normal running. 9.
QUICK START GUIDE (PROPANE) 1. Add oil The oil fill cap is located on the lengine head cover. Remove the oil fill cap and fill with 54oz of 10w30 oil. 2. Turn breaker off The breaker is located on the right side of the front power panel. Flip the breaker down to prevent accidental load when starting the generator. 3. Turn gas valve off The gas valve is located above the recoil start on the bottom of the fuel tank.
6. Check fuel switch Make sure the fuel select switch is set to LPG 7. Adjust choke The choke lever is located to the left of the panel. Push in to open the choke and increase air into the carburetor for normal running. 8. Start The key switch is located on the left side of the front power panel. Insert the key and turn to the start position to start the generator. Allow the key to return to the run position once started. 9.
GENERATOR COMPONENTS 1. Propane Connector 2. Engine Switch 3. 120V 3 Prong Twist Lock 4. Fuel Select Switch 5. 120v 3-Prong Receptacle 6. Digital Volt Meter/ Hour Meter 7. Circuit Breaker 8. 120/240v 4-Prong Receptacle 9. Ground Terminal 10. 120/240v 4-Prong Twist Lock 14. Oil Fill and Dipstick 11. Battery 13. Fuel Valve 12. Choke 1. Propane Connector – Connects the LPG tank to the LPG Regulator. 2. Engine Switch – 3 Position Switch to “Start”, “Run”, or turn “Off” the generator. 3.
. Fuel Gauge 16. Hoist bar 19. AVR 17. Muffler 18. Motor Mounts 12. Choke - Allows the airflow into the carburetor to be restricted to assist in starting the engine. 13. Fuel Valve - Controls the flow of fuel from the gas tank to the generator. 14. Oil Fill & Dipstick - Opening where you add oil to the generator. 15. Fuel Gauge - Indicates the amount of fuel in the gasoline tank. 16. Hoist Bar - Used to lift via crane into trucks and docks. 17. Muffler - Quiets the motor and reduces pollution. 18.
PACKAGE CONTENTS Your generator comes with the items listed below. Please check to see that all of the following items are included with your generator. Spark Plug Wrench Oil Funnel Engine Keys Used in spark plug maintenance, inspection, and installation. Used to add oil to the generator without messy spills. Used to start the generator. Propane Hose Connects generator to propane tank. ●● Note: Actual tools may differ in appearance or design from image shown.
GENERATOR SETUP Proper setup of your generator will get you going as soon as possible while making sure you and your equipment are safe and cared for.
GENERATOR SETUP Step 1 - Unpack the Generator 1. Unpack 18 a. Cut the strapping on the box b. Slide the top of the box off the generator. c. Continue with the following steps BEFORE taking the generator off the pallet.
Step 2 - Wheel Kit Installation (Optional) 1. Install wheels a. Insert wheel bolt through frame and secure with provided nut. b. Slide one wheel over each axle end and secure with the provided retaining pins. 3. Install Handle Pins Loop the pin strap around the generator frame next to the handles and then pass the pin through the strap to secure it to the frame.
GENERATOR SETUP (CONTINUED) Step 3 - Adding Oil The generator requires engine oil to operate properly. The generator, when new from the package contains no oil in the crankcase*. You must add the proper amount of oil before operating the generator for the first time. This amount is equal to the oil capacity of the engine crankcase: Model Number XP15000EH Engine Oil Capacity 54 fl. oz (1.6L) WARNING: Do not apply engine oils with additives or 2-stroke gasoline engine oils.
Step 4 - Adding Gasoline WARNING: Gasoline and gas fumes are highly flammable. ●● Do not fill tank near an open flame. ●● Do not overfill. Always check for fuel spills. To ensure that the generator runs smoothly use only FRESH, UNLEADED GAS WITH AN OCTANE RATING OF 87 OR HIGHER. 2. Add Gasoline a. Make sure the generator is on a level surface. b. Unscrew gas cap and set aside (NOTE: the gas cap may be tight and hard to unscrew). c. Slowly add unleaded gasoline to the fuel tank.
GENERATOR SETUP (CONTINUED) Step 5 - Grounding the Generator 1. Attach grounding wire a. Ground the generator by tightening the grounding nut against a grounding wire. b. Connect the other end to a copper or brass grounding rod that’s driven into the earth. A generally acceptable grounding wire is a No. 12 AWG (American Wire Gauge) stranded copper wire. Grounding codes can vary by location. Please contact a local electrician to check the grounding regulations for your area.
STARTING THE GENERATOR If this is not your first time using the generator there are still steps you should take to prepare it for operation each time you use it. IMPORTANT: At this point you should be familiar with the procedures described in the first portion of this section entitled “GENERATOR SETUP” If you have not yet read this section, go back and read it now.
BEFORE YOU START YOUR GENERATOR Step 1 - Check the oil 1. Check the oil The generator is equipped with an automatic shutoff to protect it from damage due to low oil. Nonetheless, you should check the oil level of the engine before each use to ensure that the engine crankcase has a sufficient amount. To check the oil level: a. Make sure the generator is on a level surface. b. Remove dipstick. c. With a dry cloth, wipe the oil off of the stick. d.
Step 2 - Check the gas level 1. Check Fuel Level Before starting the generator, check to see that there is sufficient gasoline in the fuel tank. The fuel gauge on top of the tank will give a rough estimate of the gasoline level. The gauge will appear white then fill red as the tank is filled. Note: Fuel gauge may not register with less than 1/3 fuel tank full. WARNING: Gasoline and gasoline fumes are highly flammable. ●● Do not fill tank near an open flame.
STARTING THE GENERATOR Starting the Generator Using Gasoline 1. Shut breaker off The breaker is located on the right side of the front power panel. Flip the breaker down to prevent accidental load when starting the generator. 2. Turn gas valve on The gas valve is located to the left of the front panel. Rotate the valve counter clockwise to the horizontal position to turn on the gas supply. 3. Close choke The choke lever is located to the left of the panel.
4. Turn engine switch to START The key switch is located on the left side of the front power panel. Insert the key and turn to the start position to start the generator. Allow the key to return to the run position once started. 5. Turn engine switch to ON When the engine starts, allow the engine switch to return to the ON position. 6. Open choke The choke lever is located to the left of the panel. Push in to open the choke and increase air into the carburetor for normal running.
STARTING THE GENERATOR (CONTINUED) Starting the Generator Using Propane 1. Shut breaker off The breaker is located on the right side of the front power panel. Flip the breaker down to prevent accidental load when starting the generator. 2. Turn gas valve off The gas valve is located above the recoil start on the bottom of the fuel tank. Rotate the valve counter clockwise to the horizontal position to stop the flow of gasoline to the carburetor. 3.
5. Check fuel select Make sure the fuel select switch is set to LPG. 6. Open choke The choke lever is located to the left of the panel. Push in to open the choke and increase air into the carburetor for normal running. 7. Start The key switch is located on the left side of the front power panel. Insert the key and turn to the start position to start the generator. Allow the key to return to the on position once started. 8.
STARTING THE GENERATOR (CONTINUED) Starting the Generator Using Propane WARNING: WHEN USING THE GENERATOR WITH LPG, MAKE SURE THERE IS NO POSSIBLE IGNITION SOURCE CLOSE TO THE GENERATOR. 1. Before using, make sure all of the LPG connectors and hoses are well connected and sealed. 2. Connect electrical devices to generator ONLY after the engine runs smoothly. (There may be remnant gasoline in the carburetor; this can cause unsteady engine performance for several minutes) 3.
USING THE GENERATOR If this is not your first time using the generator there are still steps you should take to prepare it for operation each time you use it. IMPORTANT: At this point you should be familiar with the procedures described in the first portion of this section entitled “GENERATOR SETUP” If you have not yet read this section, go back and read it now.
USING THE GENERATOR AC Usage ●● You may connect electrical devices running on AC current according to their wattage requirements. ●● The chart below shows the rated and surge wattage of your generator according to its model number. ●● The rated wattage corresponds to the maximum wattage the generator can output on a continuous basis. ●● The surge wattage corresponds to the maximum amount of power the generator can output for a short period of time.
Tool or Appliance Rated (Running) Watts Additional Surge Watts Electric water heater (40 gal) 4000 0 Hot plate 2500 0 Radial arm saw 2000 2000 Electric Stove 1500 0 Circular Saw 1500 1500 Air compressor (1 HP) 1500 3000 Window air conditioner 1200 1800 Miter saw 1200 1800 Microwave 1000 2000 Well water pump 1000 1500 Reciprocating saw 960 1040 Sump pump 800 1200 Refrigerator freezer 800 1200 Furnace blower 800 1300 Computer 800 0 Electric drill 600 900 Tele
USING THE GENERATOR (CONTINUED) Connecting a load to the generator NOTE: Be sure to attach devices to the correct receptacle (outlet). ●● 120v devices can be directly connected to the 120v ONLY receptacles. ●● 120v devices can be connected to the 120/240v receptacle using an appropriate adapter. ●● 240v devices can ONLY be connected the 240v receptacle. CAUTION: Do not connect 50Hz or 3-phase loads to the generator. 1. Plug in devices Plug in devices to the appropriate receptacle.
Choosing the right power cord Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement for the electrical device. See table below for recommended cords based on the power requirement of the electrical device. DEVICE REQUIREMENTS WIRE GAUGE BY LENGTH (ft.
MAINTENANCE AND CARE Proper maintenance and storage of your generator is essential to ensure trouble free use of your generator when you need it. By following the maintenance and care requirements, you can keep your generator running smooth and efficient for years to come.
MAINTENANCE AND CARE Proper routine maintenance of your generator is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. WARNING: Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously injured or killed. Always follow the inspection and maintenance recommendations and schedules in this instruction manual. ●● Make sure the engine is off before you begin any maintenance or repairs.
MAINTENANCE LOG Date Generator Hours Maintenance Performed 39
MAINTENANCE AND CARE (CONTINUED) Checking the oil 1. Check the oil The generator is equipped with an automatic shutoff to protect it from damage due to low oil. Nonetheless, you should check the oil level of the engine before each use to ensure that the engine crankcase has a sufficient amount. To check the oil level: a. Make sure the generator is on a level surface. b. Remove dipstick. c. With a dry cloth, wipe the oil off of the stick. d.
Changing the oil Worn out or dirty oil does not cool the generator properly and can lead to catastrophic engine damage. In addition to regular oil changes, it is necessary to drain the oil from the crankcase if it has become contaminated with water or dirt. 2. Remove drain plug Using a 10 mm hex wrench, unscrew the oil drain plug, which is located on the crankcase underneath the oil filler/dipstick cap. Allow all the oil to drain from the generator. 2.
MAINTENANCE AND CARE (CONTINUED) Cleaning the air filter Routine maintenance of the air cleaner helps maintain proper airflow to the carburetor. Check that the air cleaner is free of excessive dirt after every use. Note: Improper maintenance may cause less air to enter the engine or dirty air to enter the engine causing overheating and engine wear. 1. Unclip filter cover Unhinge the fpur clasps of the air filter cover. There are two clips on each side of the cover. 2.
4. Replace new filter Insert the filter, paper side down into the air filter compartment on top of the engine. 5. Replace filter cover Slide the filter cover back in place between the frame and the engine. 6. Secure filter cover Fasten the filter cover to the engine with the clips found on each side of the cover.
MAINTENANCE AND CARE (CONTINUED) Spark Plug Maintenance The spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. The V-Twin engine in this generator has two spark plugs, one on each side. Both plugs are located just underneath the OHV covers. Improper maintenance may cause reduced fuel economy, misfires, trouble starting, or damage to the spark plug threads. 1. Remove spark plug cap Pull on the spark plug cap to remove it. 2.
4. Measure plug gap Measure the plug gap with a gauge. The gap should be 0.7-0.8 mm (0.028-0.031 in). 5. Clean and re-gap If you are re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base and then re-gap the spark plug. 6. Replace spark plug Screw the spark plug back into its place on the generator using the spark plug wrench. 7. Replace spark plug cap Replace the spark plug cap.
MAINTENANCE AND CARE (CONTINUED) Storage and Transportation CAUTION: Never place any type of storage cover on the generator while it is still hot. When transporting your generator: ●● Empty the gas tank (see “Emptying the Gas Tank” in the “Maintenance” section). ●● Disconnect the spark plug. ●● Do not obstruct any ventilation openings & keep the generator in a cool dry area. Storage Period Storage Preparation If you plan on starting the same day. 1. 2. 3. 4. Turn off the main breaker.
SPECIFICATIONS AC Rated Wattage (Gasoline) 12500W AC Rated Wattage (Propane) 11500W AC Surge Wattage (Gasoline) 15000W AC Surge Wattage (Propane) 14000W AC Rated Voltage 120/240V AC Rated Frequency 60 Hz AC Phase Single Dimensions LENGTH 35 in. WIDTH 24.5 in. HEIGHT 38 in. Engine Type Fuel Injected V-Twin 4 Stroke OHV Ignition System Non-Contact Transistor Displacement 713cc Starting Type Electric Fuel Tank Capacity 10.3 US Gal. (40L) Oil Capacity 54 fl. oz. (1.
TROUBLESHOOTING This section of the manual is to help you troubleshoot problems with your generator.
TROUBLESHOOTING Mode Engine will not start Engine runs, but there is no electrical output Generator runs, but does not support all electrical devices connected 50 Description Engine Switch is “Off” Set engine switch to “run” Fuel Valve is “Closed” Turn fuel valve to “open” Choke is open Close the choke Engine is out of fuel Add fuel Fuel is old or contaminated Change fuel Spark Plug is dirty Clean spark plug Spark Plug is broken Replace spark plug Generator is not level Move generator to
Changing / Inspecting the Carbon Brushes The carbon brushes in conjunction with the AVR regulates power from the generator. The carbon brushes are wearable parts and should be inspected every 250 running hours. 1. Remove generator cover Remove the 2 bolts of the generator cover then pull the cover off the generator. 2. Remove bolt from brush Remove the bolt holding the carbon brush. 3.
TROUBLESHOOTING (CONTINUED) Changing / Inspecting the Carbon Brushes (Cont.) 4. Install new brush Install new carbon brush with bolt. 5. Connect AVR wires Insert and connect the 2 wires from the AVR, be sure to connect + and – correctly. 6. Replace generator cover Replace the back cover of the generator and secure with the 2 bolts.
Changing / Inspecting the AVR The carbon brushes in conjunction with the AVR regulates power from the generator. If the generator is overheated or overloaded, the AVR may be damaged and require replacement. 1. Unbolt the AVR Remove the 2 bolts of the AVR, located behind the power panel. 2. Cut zipties Remove the back cover (see step 1 on page 53). Cut the zip ties connecting the AVR to the brush system.. 3. Disconnect AVR wire clip Disconnect the wire clip.
TROUBLESHOOTING (CONTINUED) Changing / Inspecting the AVR (Continued) 4. Reconnect AVR Reconnect AVR wire to brush system. 5. Replace cover Replace the rear cover of the generator 6. Replace new AVR Bolt the new replacement AVR onto the back of the power panel.
WIRING DIAGRAM 56
WARRANTY 3-year Warranty All DuroMax/DuroStar Power Equipment warrant the original purchasers to a 3-year Parts Warranty (Residential Use ONLY: Unusually heavy or commercial use is covered for a period of 1-year) in the event of failure due to defects in electrical or mechanical components. Freight on any items submitted for replacement or repair under the Warranty are the responsibility of the equipment owner. This warranty is non-transferable and only valid to the original purchaser.
OWNER’S WARRANTY RESPONSIBILITIES: ●● As the small off-road engine owner, you are responsible for performance of the required maintenance listed in your owner’s manual. DuroMax Power Equipment recommends that you retain all receipts covering maintenance on your small off-road engine, but DuroMax Power Equipment cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance.
WARRANTY (CONTINUED) 2. Any warranted part that is scheduled only for regular inspection in the Owner’s Manual must be warranted for the warranty period stated above. A statement in such written instructions to the effect of “repair or replace as necessary” will not reduce the period of warranty coverage. Any such part repaired or replaced under warranty must be warranted for the remaining warranty period. 3.
Exhaust Emission Warranty Parts List. 1. Fuel Metering System i. Carburetor and internal parts (and/or pressure regulator or fuel injection system). ii. Air/fuel ratio feedback and control system. iii. Cold start enrichment system. 2. Air Induction System i. Controlled hot air intake system. ii. Intake manifold. 3. Ignition System i. Spark Plugs. ii. Magneto or electronic ignition system. iii. Spark advance/retard system. 4. Air Injection System i. Air pump or pulse valve. ii.
CUSTOMER SERVICE Duromax Power Equipment is comitted to ensuring that our products perform when they need to. Our generators are your lifeline in the event of an emergency. Should you have any problems, please contact our customer service department: DUROMAX POWER EQUIPMENT 5800 Ontario Mills Parkway Ontario, CA 91764 Customer Service: 844-DUROMAX Customer Service Hours: 8-5pm PST Website: www.duromaxpower.com Email: customer_service@duromaxpower.
5800 Ontario Mills Parkway Ontario, CA 91764 United States 844-DUROMAX