HEAVY-DUTY CHARCOAL GRILL MODEL #DGN486DNC/ #DGN486DNC-D Français p. 19 Español p. 37 ATTACH YOUR RECEIPT HERE Serial Number Purchase Date Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 1-877-447-4768, 8:00 a.m. – 4:30 p.m. CST, Monday – Friday, or email customerservice@ghpgroupinc.com. 70-10-033 1 Rev.
TABLE OF CONTENTS Package Contents................................................................................................................ 3 Hardware Contents.............................................................................................................. 4 Preparation........................................................................................................................... 4 Safety Information..............................................................................
SAFETY INFORMATION • Use caution when lifting and moving the unit to avoid back strain or back injury. Do not move the unit while it is in use. •D O NOT operate the unit near or under flammable or combustible materials such as decks, porches or carports. A minimum clearance of 36 in. (91.4 cm) is recommended. DO NOT operate the unit under overhead construction. • A minimum clearance to combustible construction is 36 in. (91.4 cm) from sides and back. • DO NOT use this appliance as a heater.
PACKAGE CONTENTS D C A X W B V Y U F E H T S K I J G L R M P Q N O PART A B C D E F G H I J K L M DESCRIPTION QUANTITY Side Shelf 2 Lid and Firebox Assembly 1 Lid Handle Assembly 1 Smoke Stack Assembly 1 Charcoal Access Door 1 Crank Handle 1 Damper Handle – Right 1 Damper 2 Side Shelf Support – Right 2 Rear/Left Front Ash Tray 1 Ash Tray Handle 1 Cart Brace 2 Right Leg Assembly 1 PART N O P Q R S T U V W X Y 4 DESCRIPTION Leg Base Storage Basket Axle Wheel Left Leg Assembly Charcoal Tray G
HARDWARE CONTENTS PREPARATION Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list and hardware contents list. If any part is missing or damaged, do not attempt to assemble the product.
Wrenc Qty. KK M8 Nut Qty. 2 M8 Washer Qty. 2 LL EE DD 1. I nsert axle (P) into left leg assembly (R). Attach one wheel (Q) to each side of axle (P) using one M8 washer (DD), one wheel axle sleeve (GG), and one M8 nut (EE). M6x30 Bolt Qty. 2 ASSEMBLY INSTRUCTIONS GG M6x20 Bolt Qty. 14 BB FF M6x12 Bolt Qty. 27 3. A ttach two cart braces (L) to left leg assembly (R) using two M6x12 bolts (AA) on each side. Hardware Used AA M6x12 Bolt M5 Lock Nut Qty. 8 AA N x2 M6x12 Bolt AA AA JJ 2 2.
ASSEMBLY INSTRUCTIONS 4. A ttach two cart braces (L) to right leg assembly (M) using two M6x12 bolts (AA) on each side. 4 M Hardware Used AA M6x12 Bolt x4 AA L 5. Attach storage basket (O) to cart braces (L). 5 O NOTE: Make sure four hooks on storage basket (O) are fully inserted into holes on cart braces (L). L 6. With the help of a second person, set lid and firebox assembly (B) on top of left leg assembly (R) and right leg assembly (M).
ASSEMBLY INSTRUCTIONS 7. Secure lid and firebox assembly (B) on top of left leg assembly (R) and right leg assembly (M) using six M6x20bolts (BB). Hardware Used BB M6x20 Bolt x6 8. Attach damper (H) to inside of lid and firebox assembly (B) using four M5 shoulder bolts (CC) and four M5 lock nuts (II). Repeat for remaining damper (H). NOTE: For clarity, illustration is shown with front of lid and firebox assembly (B) removed. Hardware Used CC II M5 Shoulder Bolt x8 M5 Lock Nut x8 9.
ASSEMBLY INSTRUCTIONS 10. Attach charcoal access door (E) to lid and firebox assembly (B). Insert two hinge bolts (HH) into hinges on charcoal access door (E) and secure with two cotter pins (FF). 10 Hardware Used HH Hinge Bolt x2 FF Cotter Pin x2 11 11. With shelf upside down, attach side shelf support – left rear/right front (W) and side shelf support – left front/right rear (I) to side shelf (A) using four M6x12 bolts (AA) on each side. Repeat for remaining shelf (A).
ASSEMBLY INSTRUCTIONS 13. Attach ash tray handle (K) to ash tray (J) using two M6x12 bolts (AA). 13 K Hardware Used AA M6x12 Bolt AA x2 J 14. Insert ash tray (J) into lid and firebox assembly (B). 14 B J 15. Attach smoke stack assembly (D) to lid and firebox assembly (B) using three M6x12 bolts (AA). OTE: Make sure the smoke stack damper N adjustment handle faces the front of the grill.
ASSEMBLY INSTRUCTIONS 16 16. Attach temperature gauge (X) to lid and firebox assembly (B) using pre-assembled nut . X B 17. Attach lid handle assembly (C) to lid and firebox assembly (B) using two M6x12 bolts (AA). 17 C Hardware Used AA M6x12 Bolt B x2 AA 18. Thread crank handle (F) into lid and firebox assembly (B). Secure with one cotter pin (FF).
ASSEMBLY INSTRUCTIONS 19. Attach charcoal tray (S) to inside of lid and firebox assembly (B) using four M6x12 bolts (AA). Hardware Used AA M6x12 Bolt x4 20. Place one small grate (Y) onto the far left side of grate frame inside the lid and firebox assembly (B). Slide to Right of grill. 20 B Y Y 21 21. Place a second small grate (Y) on the lower grate frame of the lid and firebox assembly (B) (far left side).
ASSEMBLY INSTRUCTIONS 22. Attach one M6x30 bolt (JJ) on each side of lid and firebox assembly (B). DO NOT fully tighten. Hardware Used JJ M6x30 Bolt x2 23. Insert one end of warming rack (U) onto M6x30 bolt (JJ) and into the hole on lid and firebox assembly (B). Repeat for other side. 24. Fully tighten M6x30 bolts (JJ) on each side of lid and firebox assembly (B).
REPLACEMENT PARTS LIST For replacement parts, call our customer service department at 1-877-447-4768, 8:00 a.m. – 4:30 p.m. CST, Monday – Friday.
REPLACEMENT PARTS LIST 3 4 1 2 7 6 5 32 12 8 17 10 33 11 26 9 27 37 38 19 23 18 28 34 35 15 25 14 29 13 20 30 21 36 24 16 22 31 Printed in China 18