Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics for Zirconium Oxide Flue Gas O2 Probes http://www.raihome.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Table of Contents Essential Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i SECTION i Introduction Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Symbols . . . . . . . . . . . . . . . . . . . . . .
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 SECTION 3 Configuration of Xi Electronics Verify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Xi Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Set Test Gas Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Alarm Relay Output Configuration . . . . . . . . . . . . . . . . . . . . .
Instruction Manual IM-106-910Xi, Original Issue November 2010 SECTION 6 Maintenance and Service SECTION 7 Replacement Parts Xi Advanced Electronics Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Automatic Calibration . . . . . . . . . . . .
Instruction Manual Xi Advanced Electronics TOC-4 IM-106-910Xi, Original Issue November 2010
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Xi Advanced Electronics for Zirconium Oxide Flue Gas O2 Probes READ THIS PAGE BEFORE PROCEEDING! ESSENTIAL INSTRUCTIONS Emerson Process Management designs, manufactures and tests its products to meet many national and international standards.
Instruction Manual Xi Advanced Electronics ii IM-106-910Xi, Original Issue November 2010
Instruction Manual IM-106-910Xi, Original Issue November 2010 Section i Xi Advanced Electronics Introduction Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iii Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iii Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 SYMBOLS : EARTH (GROUND) TERMINAL : PROTECTIVE CONDUCT OR TERMINAL : RISK OF ELECTRICAL SHOCK : WARNING: REFER TO INSTRUCTION MANUAL NOTE TO USERS The number in the lower right corner of each illustration in this publication is a manual illustration number. It is not a part number, and is not related to the illustration in any technical manner.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Technical Support Hotline Xi Advanced Electronics For assistance with technical problems, please call the Customer Support Center (CSC). The CSC is staffed 24 hours a day, 7 days a week. Phone: 1-800-433-6076 1-440-914-1261 In addition to the CSC, you may also contact Field Watch. Field Watch coordinates Emerson Process Management’s field service throughout the U.S. and abroad.
Instruction Manual Xi Advanced Electronics vi IM-106-910Xi, Original Issue November 2010
Instruction Manual IM-106-910Xi, Original Issue November 2010 Section 1 Xi Advanced Electronics Description and Specifications Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruction Manual Xi Advanced Electronics Figure 1-1. Typical System Package 1. 2. 3. 4. 5. 6. 7. 8.
Instruction Manual IM-106-910Xi, Original Issue November 2010 System Configurations Xi Advanced Electronics Traditional Architecture, HART and Xi Communications Some customers prefer not to mount electronics onto the probe, so a "traditional architecture" version is offered. This probe sends raw millivolt signals via a 7-conductor cable to the Xi electronics, Figure 1-2, which does all heater control and signal conditioning in addition to its display/keypad functions.
Instruction Manual Xi Advanced Electronics Automatic Calibration IM-106-910Xi, Original Issue November 2010 Calibrations consist of introducing bottled gases of known value into the probe so the electronics can make automatic adjustments to the O2 readings to match the bottled gas value. 0.4% O2 and 8% O2 (balance nitrogen) gases are recommended. Never use nitrogen or instrument air as calibration gases.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics 3. The Xi can also transmit HART information wirelessly via a wireless THUM Adapter, Figure 1-4. The THUM Adapter threads into the Xi conduit port and converts the 4-20 mA O2 signal to a wireless protocol. All other HART information is also transmitted. In addition to the wireless THUM Adapter, a hard-wire connection of the 4-20 mA signal to the DCS may be used at the same time.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics SPECIFICATIONS Measurement Specifications Net O2 Range: Lowest Detectable Limit: Signal Stability: Accuracy in Reducing Conditions: System Response in Reducing Conditions: Ambient Temperature Effect on Xi 4-20 mA Signal: Environmental Specifications Xi Advanced Electronics: Ambient Temperature Limits: Xi LCD display: Ambient Temperature Limits General Purpose Certifications: Installation Specifications Mounting: Referenc
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Table 1-1.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Table 1-2.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Section 2 Xi Advanced Electronics Installation System Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2 Xi Advanced Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-5 Xi Advanced Electronics . . . . . . . . . . . . . .
Instruction Manual Xi Advanced Electronics SYSTEM CONSIDERATIONS IM-106-910Xi, Original Issue November 2010 A typical system installation for a Xi and O2 Probe is shown in Figure 2-1. Figure 2-1. Typical System Installation MECHANICAL INSTALLATION Xi Advanced Electronics The Xi Advanced Electronics is available in a panel mounting, wall mounting, or pipe mounting configuration. Refer to Figure 2-2 or Figure 2-3 for the panel, wall, or pipe mounting details. 1.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Figure 2-2.
Instruction Manual Xi Advanced Electronics Figure 2-3.
Instruction Manual IM-106-910Xi, Original Issue November 2010 ELECTRICAL INSTALLATION Xi Advanced Electronics All wiring must conform to local and national codes. Multiple wiring diagrams are shown in this section. Always refer to the diagrams that apply to your transmitter configuration and disregard all other wiring diagrams. Xi Advanced Electronics Disconnect and lock out power before connecting the power supply. Install all protective covers and safety ground leads after installation.
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 Figure 2-4. Signal Connections at I/O Board Figure 2-5. Alarm Indicator Relay Terminals 4. Terminate the shield of the 4-20 mA signal wires at the designated ground terminal of the Xi. Do not allow bare shield wires to contact the circuit boards. Insulate the shield wires prior to termination. 5. Connect the signal wires from the SPS or IMPS (if used) to the applicable terminals of J3.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Figure 2-6. Power Connections Xi Advanced Electronics 9. If your system is configured for two channel operation, repeat steps 2 through 7 to connect the other signal wires. 10. Remove the connector from the power supply board located on the left-hand side of the card rack inside the Xi. 11. See Figure 2-6. Connect the line, or L1 wire to the L1 terminal and the neutral, or L2 wire, to the N terminal. 12.
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 Figure 2-7. Flame Safety Interlock - Wiring Diagram Figure 2-8. Traditional Architecture Cable Gland Assembly 2. Install the cable and lead wires to the probe per manufacturer’s instructions. 3. Install the cable at the probe housing and at the Xi enclosure according to the following procedure: a. Unscrew locking nut from gland assembly, Figure 2-8, and slide locking nut back along cable.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics b. Pull the gland body away from the plastic insert. Use care not to damage the cable shield braid. c. Insert the cable wires into the proper entry port in either the probe housing or the Xi enclosure. d. At the probe housing, apply Teflon tape or similar sealing compound to the tapered pipe threads. Thread the gland body into the probe housing until properly seated. e.
Instruction Manual Xi Advanced Electronics 2-10 IM-106-910Xi, Original Issue November 2010
Instruction Manual IM-106-910Xi, Original Issue November 2010 Section 3 Xi Advanced Electronics Configuration of Xi Electronics Verify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Xi Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2 Set Test Gas Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2 Alarm Relay Output Configuration . . . . . . . . . . . . . . . . . . page 3-3 Analog Output Configuration .
Instruction Manual Xi Advanced Electronics Xi Configuration IM-106-910Xi, Original Issue November 2010 Refer to Figure 3-1 for the configuration of jumpers JP1 through JP8. The jumper configuration for your I/O board depends on the system design and system components used in your installation. The setting of switch SW4 and the configuration of jumpers JP1 through JP8 must be verified on the I/O board in the Xi. All four dip switches on switch SW4 must be set to the OFF position, as shown. Figure 3-1.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Setting Test Gas Values Using Field Communicator 1. Use the Field Communicator software to access the HART menu. 2. From the DEVICE SETUP menu, select DETAILED SETUP. 3. From the DETAILED SETUP menu, select CAL SETUP. 4. From CAL SETUP, select Cal Gas 1. Enter the percent O2 used for the low O2 test gas. 5. From CAL SETUP, select Cal Gas 2. Enter the percent O2 used for the high O2 test gas.
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 Configuring Alarm Relays with the Field Communicator 1. Use the 375/475 Field Communicator software to access the HART menu. 2. From the DEVICE SETUP menu, select DETAILED SETUP. 3. From the DETAILED SETUP menu, select ALARM RELAY. 4. From ALARM RELAY, select as follows: Alm Relay1 - Alarm 1 mode Alm Relay2 - Alarm 2 mode Low O2 Alm SP - Low O2 alarm setpoint High Temp Alm SP - High temperature alarm setpoint 5.
Instruction Manual IM-106-910Xi, Original Issue November 2010 AUTOCALIBRATION SETUP Xi Advanced Electronics If autocalibration is desired, the Xi must be used with either an SPS 4001B or IMPS 4000. The Xi must be properly configured before autocalibration can take place. Refer to the applicable SPS 4001B or IMPS 4000 instruction manual for details on performing autocalibration. Refer to Section 4, Startup and Operation for details on manual calibration procedures.
Instruction Manual Xi Advanced Electronics OPTIONAL ADVANCED FEATURES INSIDE THE Xi IM-106-910Xi, Original Issue November 2010 Advanced features available inside the Xi are typically ordered as part of the initial package. However, these advanced features are also available for field retrofit. A Xi is shipped from the factory with the optional enhanced software features enabled based on the configuration. The I/O Board is shipped from the factory without any of the enhanced software features activated.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Stoichiometer Xi Advanced Electronics Process upsets can sometimes cause a combustion process to go into sub-stoichiometric or reducing conditions. The oxygen readings from one or more probes may decline all the way to zero. The stoichiometer cell will measure the amount of oxygen deficiency during these reducing conditions.
Instruction Manual Xi Advanced Electronics 3-8 IM-106-910Xi, Original Issue November 2010
Instruction Manual IM-106-910Xi, Original Issue November 2010 Section 4 Xi Advanced Electronics Startup and Operation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 Operation via Xi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-2 Startup Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 Operation via Xi The following procedures describe operations using the Xi to set up and calibrate the system. Additional operating instructions are included in the SPS 4001B or IMPS 4000 instruction manual, if applicable to your system. Startup Display The O2 Probe will take approximately 45 minutes to warm up to the 736°C heater setpoint. The 4-20 mA signal will remain at a default value of 3.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics RIGHT arrow key advances you to the next menu level and, when a menu item is highlighted, selects the item from a list of menu options. During data entry, the right arrow key moves the cursor one digit to the right. Password Protection Beginning with Xi system software version 1.
Instruction Manual Xi Advanced Electronics Figure 4-2.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Figure 4-2.
Instruction Manual Xi Advanced Electronics Figure 4-2.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics SYSTEM PARAMETER DESCRIPTIONS PARAMETER NAME CPU Among the parameters available through the Xi and 375/475 Field Communicator menus are a number of "System Parameters". The system parameters define variables that configure the Xi in the transmitter system. System parameters are described in the following table.
Instruction Manual Xi Advanced Electronics PROBE PARAMETER DESCRIPTIONS TX I/O PARAMETER NAME Among the parameters available through the Xi and 375/475 Field Communicator menus are a number of "Probe Parameters". The probe parameters define variables that configure a specific probe in the transmitter system. Probe parameters are described in the following table.
Instruction Manual IM-106-910Xi, Original Issue November 2010 TX I/O PARAMETER NAME Xi Advanced Electronics UNITS N Y Prev Cal Imp Ohm N N Y N N N Y Y N Y Y Y Y Y Y Y Y Y Failed Slope Failed Const Cal Result Delta Imp Cal Step Time Remain O2 Slope O2 Const T90 Filter mV/Dec mV mV --sec mV/Dec mV sec N N Y Y O2 Cell Ref O2 Temp SP % degC N Y Features -- Y Y N Y N Y Y Y Y Y O2 URV O2 LRV O2 AO Range O2 Alarm Level Alarm Relay 1 % % ---- N Y Alarm Relay 2 -- N N N N Y Y Y Y Low O
Instruction Manual Xi Advanced Electronics OPERATION VIA HART/AMS IM-106-910Xi, Original Issue November 2010 The 375/475 Field Communicator is a handheld communications interface device. It provides a common communications link to all microprocesor-based instruments that are HART compatible. The handheld communicator contains a liquid crystal display (LCD) and 21 keys. A pocket-sized manual, included with the 375/475 Field Communicator, details the specific functions of all the keys.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Field Communicator Menu Trees Connect the 375/475 Field Communicator in the Xi (Xi-to-DCS) 4-20 mA signal loop or to the Xi terminals as shown in Figure 4-3 and refer to Figure 4-4 for the 375/475 Field Communicator Xi menu tree. OFF-LINE AND ON-LINE OPERATIONS The 375/475 Field Communicator can be operated both off-line and on-line.
Instruction Manual Xi Advanced Electronics Figure 4-4.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Figure 4-4.
Instruction Manual Xi Advanced Electronics CALIBRATION GENERAL IM-106-910Xi, Original Issue November 2010 New O2 cells may operate for more than a year without requiring calibration, but older cells may require recalibration every few weeks as they near the end of their life. A CALIBRATION RECOMMENDED alarm provides notice of when a calibration is required.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics NOTE To select a menu item, either use the up and down arrow keys to scroll to the menu item and press the right arrow key to select the menu item. To return to a preceding menu press the left arrow key. 1. From the Main Menu, select SYSTEM, to access the Xi System menu. 2. From the Xi SYSTEM menu, scroll down and select DETAILED SETUP. 3. Select menu item 4, CAL SETUP, to input the cal gas and flow times. 4.
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 Failure to remove the Xi from automatic control loops prior to performing this procedure may result in a dangerous operating condition. 7. In the first O2 CAL screen, a "Loop should be removed from automatic control" warning appears. Remove the Xi from any automatic control loop to avoid a potentially dangerous operating condition and press OK. 8.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Section 5 Xi Advanced Electronics Troubleshooting Overview of Operating Principles . . . . . . . . . . . . . . . . . . . page 5-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2 Electrical Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-3 Electrostatic Discharge . . . .
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 Figure 5-1. O2 Sensor mV Reading vs %O2 at 736°C (1357°F) (Reference Air, 20.95% O2) GENERAL Install all protective equipment covers and safety ground leads after troubleshooting. Failure to install covers and ground leads could result in serious injury or death. Consider the following equipment conditions, features, and requirements when troubleshooting a problem.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Electrical Noise The Xi has been designed to operate in the type of environment normally found in a boiler room or control room. Noise suppression circuits are employed on all field terminations and main inputs. When fault finding, evaluate the electrical noise being generated in the immediate circuitry of a faulty system. Ensure all cable shields are connected to earth.
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 Table 5-1. Diagnostic/Unit Alarm Fault Definitions Message Status NV Mem Fail A checksum error was detected in the nonvolatile memory configuration data when the unit was turned on. On Xi box I/O board, SW4, position 1 is set on "ON". On transmitter electronics board, SW1, position 1 is set to "ON". This setting should only be used in the factory.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Probe Passes Calibration, O2 Still Reads High Xi Advanced Electronics External Reference Air Leak - There may be a leak that is permitting ambient air to mix with the process gases. Since many combustion processes are slightly negative in pressure, ambient air can be drawn into the cell area, biasing the O2 reading upward. 1. Make sure that the calibration gas line is capped tightly between calibrations. 2.
Instruction Manual Xi Advanced Electronics Probe Passes Calibration, O2 Still Reads Low IM-106-910Xi, Original Issue November 2010 The diffusion element at the end of the probe is a passive filter. It plugs very slowly, since there is no active flow being drawn across it. In applications that have a heavy particulate loading (coal or wood fired boilers, cement and lime kilns, catalyst regeneration, recovery boilers, etc.), this diffusion element will eventually plug.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Calibration Record For Rosemount Analytical In Situ O2 Probe Probe Serial Number: ______________________________________________________________________ Probe Tag Number: _______________________________________________________________________ Probe Location: __________________________________________________________________________ Date Placed Into Service: ________________________________________________________________
Instruction Manual Xi Advanced Electronics 5-8 IM-106-910Xi, Original Issue November 2010
Instruction Manual IM-106-910Xi, Original Issue November 2010 Section 6 Xi Advanced Electronics Maintenance and Service Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1 Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-2 Automatic Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-2 Manual Calibration . .
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 Combustion processes that have a high level of ash or other particulate content will cause the diffusion element on the end of the probe to plug off. A badly plugged diffuser will cause a slower speed of response to changing O2 levels in the process. This can usually be seen on the recorded trends in the control room.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi COMPONENTS REPLACEMENT Xi Advanced Electronics Each of the following procedures details how to replace a specific component of the Xi. Most of these procedures include component setup instructions that must be performed before returning the related O2 Probe to service. Refer to Figure 6-1 and Figure 6-2 for illustrations of the Xi components. Component replacement kits are available for each of the components replaced in this repair section.
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 Figure 6-2. Xi Front Panel Components I/O Board Replacement Use the procedure that follows to replace and set up the I/O board in the Xi. Disconnect and lock out power before working on any electrical components. The I/O Board is shipped from the factory without any of the enhanced software features activated.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Replacing an Existing I/O Board 1. Loosen the four screws securing the Xi cover. The screws are captive and do not need to be completely removed. 2. Swing the Xi cover down to expose the inner components. 3. Disconnect the 10-pin ribbon cable from the I/O Board. A new cable is supplied in the replacement kit and should be used if the old one is damaged. 4.
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 11. Reinstall wiring for Alarm Outputs, Flame Status Input and/or SPS/IMPS as applicable. See Figure 6-4 and Figure 6-5 for wiring diagrams. See Figure 6-6 for I/O board positions in the Xi enclosure. 12. Connect the ribbon cable to the I/O Board. A new cable is supplied and should be used if the old one is damaged. 13. Swing the Xi cover up in place and tighten the four screws. 14.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Figure 6-5. I/O Board Flame Safety Interlock Wiring Figure 6-6.
Instruction Manual Xi Advanced Electronics AC Relay Board Replacement IM-106-910Xi, Original Issue November 2010 Use the procedure that follows to replace and set up the AC Relay board in the Xi. Disconnect and lock out power before working on any electrical components. Replacing an Existing AC ReIay Board 1. Loosen the four screws securing the Xi cover. The screws are captive and do not need to be completely removed. 2. Swing the Xi cover down to expose the inner components. 3.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics 8. Reinstall wiring for Relay In. See Figure 6-7 for wiring diagram. 9. Swing the cover up in place and tighten the four screws. Installing and configuring an AC Relay Board for the Flame Status Interlock function will dedicate alarm output 2 for this function.
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 8. Connect two wires approximately 6" long each between the "HTR COM" and the "HTR NC" connections on the I/O Board and the "RELAY IN" connections on the AC Relay Board; observe polarity. See Figure 6-7 for wiring details. 9. Connect the flame status indicator contact to the "DI+" and "DI-" on the AC Relay Board. See Figure 6-7 for wiring details. 10. Connect the AC input and output wiring to the Transmitter.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Power Supply Board Replacement Xi Advanced Electronics Use the procedure that follows to replace the Power Supply board in the Xi. Use this procedure to replace an original Linear Power Supply board or the current configuration Switching Power Supply board. Disconnect and lock out power before working on any electrical components. 1. Loosen the four screws securing the Xi cover. The screws are captive and do not need to be completely removed.
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 10. Connect the ribbon cable to the Power Supply board. A new ribbon cable (7, Figure 6-1) is provided in the replacement kit and should be used if the existing cable is damaged. 11. Connect the AC power plug to the Power Supply board. 12. Swing the Xi cover up and tighten the four mounting screws. Xi Front Panel Replacement Use the procedure that follows to replace the front panel on the Xi.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Replacing Front Panel Assembly without CPU Board 1. Loosen the four screws securing the Xi cover. The screws are captive and do not need to be completely removed. 2. Swing the Xi cover down to expose the inner components. 3. Disconnect the 14-pin ribbon cable going to the Power Supply board. A new cable is supplied in the replacement kit and should be used if the old one is damaged. 4.
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 13. Reinstall the bumper and 4 screws to secure the CPU board in place. The two longer screws are used with the plastic bumper on the top edge of the CPU board. 14. Position the front panel assembly and reinstall the hinge pin. Ensure the hinge pin is fully seated into the Xi cover. 15. Reconnect the 10-pin ribbon cable from the I/O Board. 16. Reconnect the 14-pin ribbon cable from the Power Supply Board. 17.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Figure 6-10.
Instruction Manual Xi Advanced Electronics Figure 6-11.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Section 7 Xi Advanced Electronics Replacement Parts Xi Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-1 Calibration Components . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-2 Xi Electronics Table 7-1.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Calibration Components Table 7-2. Replacement Parts for Calibration Components Part Number 1A99119G01 1A99119G02 1A99119G03 Description Calibration Gas Bottles - 0.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Section 8 Xi Advanced Electronics Optional Accessories HART Handheld 375/475 Field Communicator . . . . . . . . . page 8-1 Asset Management Solutions (AMS) . . . . . . . . . . . . . . . . page 8-2 By-Pass Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-2 SPS 4001B Single Probe Autocalibration Sequencer . . . page 8-3 IMPS 4000 Intelligent Multiprobe Test Gas Sequencer . . page 8-4 O2 Calibration Gas . . . . . . .
Instruction Manual Xi Advanced Electronics ASSET MANAGEMENT SOLUTIONS (AMS) IM-106-910Xi, Original Issue November 2010 Asset Management Solutions (AMS) software works in conjunction with the HART Communication Protocol and offers the capability to communicate with all HART plant devices from a single computer terminal. For more information, call Rosemount Analytical Inc. at 1-800-433-6076.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics SPS 4001B SINGLE PROBE AUTOCALIBRATION SEQUENCER Figure 8-2. SPS 4001B Rosemount Analytical Inc. specifically designed the SPS 4001B Single Probe Autocalibration Sequencer to provide the capability to perform automatic or on-demand calibrations. The SPS 4001B is fully enclosed in a NEMA cabinet suited for wall-mounting. This cabinet provides added protection against dust and minor impacts.
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 IMPS 4000 INTELLIGENT MULTIPROBE TEST GAS SEQUENCER 38890096 Figure 8-3. IMPS 4000 The IMPS 4000 Intelligent Multiprobe Test Gas Sequencer is housed within an IP56 (NEMA 4X) enclosure and has the intelligence to provide calibration gas sequencing of up to four Xi’s to accommodate automatic and semi-automatic calibration routines.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics O2 CALIBRATION GAS 38890098 Figure 8-4. Calibration Gas Bottles Rosemount Analytical's O2 Calibration Gas and Service Kits have been carefully designed to provide a more convenient and fully portable means of testing, calibrating, and servicing. Rosemount Analytical's oxygen analyzers. These lightweight, disposable gas cylinders eliminate the need to rent gas bottles.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics OXYBALANCE DISPLAY AND AVERAGING SYSTEM Figure 8-5. OxyBalance An ca l 38890099 aly ti Optional OxyBalance Display and Averaging System. Reviews up to eight 4-20 mA signals from individual probes. Trends individual outputs, calculates four programmable averages as additional 4-20 mA outputs. For more information, call Rosemount Analytical Inc. at 1-800-433-6076.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Appendix A Xi Advanced Electronics XPS Information XPS Equipment Description . . . . . . . . . . . . . . . . . . . . . . . page A-1 Remote XPS for 44V Probes - 6A00358G01 . . . . . . . . . . . page A-1 Remote XPS for 115V Probes - 6A00358G03 . . . . . . . . . . page A-2 Integral XPS 6A00365G01 with Xi (for 44V Probes) . . . . . page A-3 Other XPS Uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-3 Specifications . .
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 Figure A-1. Remote XPS 6A00358G01 and 6A00358G03 Mounting Remote XPS for 115V Probes - 6A00358G03 A-2 The 6A00358G03 version of the XPS is similar to the 6A00358G01 described above except that it does not include the transformer. The 6A00358G03 version controls any Westinghouse/Rosemount Analytical O2 probe that uses a 115V heater.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Integral XPS 6A00365G01 with Xi (for 44V Probes) Xi Advanced Electronics This XPS equipment configuration includes the XPS and a Xi Advanced Electronics unit installed on a common mounting plate. This configuration is intended to replace a World Class Intelligent Field Transmitter (IFT) where the required input line voltage is 120/240V AC, particularly for 240 VAC applications. Figure A-2.
Instruction Manual Xi Advanced Electronics Figure A-3.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Figure A-3.
Instruction Manual Xi Advanced Electronics Figure A-4.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Figure A-4.
Instruction Manual Xi Advanced Electronics Figure A-5.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Figure A-5.
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 SPECIFICATIONS Part Number 6A00358G01 for 44V Probes 6A00358G03 for 120V Probes 6A00365G01 for 44V Probes General Purpose Certifications: Description 120/240V, 50/60 Hz, 140VA, -20°C to +55°C, 95% Relative Humidity, Type 4X, IP66 120/240V, 50/60 Hz, 776VA, -20°C to +55°C, 95% Relative Humidity, Type 4X, IP66 120/240V, 50/60 Hz, 140VA, -20°C to +55°C, 95% Relative Humidity, Type 4X, IP66 RECOMMENDED SPARE PARTS Table A
Instruction Manual IM-106-910Xi, Original Issue November 2010 Appendix B Xi Advanced Electronics Safety Data Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-2 http://www.raihome.
Instruction Manual Xi Advanced Electronics SAFETY INSTRUCTIONS IM-106-910Xi, Original Issue November 2010 IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive. Non-EU states should also comply with the following unless superseded by local or National Standards. 1.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics DŮLEŽITÉ Bezpečnostní pokyny pro zapojení a instalaci zařízení Následující bezpečnostní pokyny se speciálně vztahují na všechny členské státy EU. Pokyny by měly být přísně dodržovány, aby se zajistilo splnění Směrnice o nízkém napětí. Pokud nejsou pokyny nahrazeny místními či národními normami, měly by je dodržovat i nečlenské státy EU. 1.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder. 1.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low Voltage Directive) te verzekeren.
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 BELANGRIJK Veiligheidsinstructies voor de bedrading en installatie van dit apparaat. Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeving anders voorschrijft. 1.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics WICHTIG Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um der Niederspannungsrichtlinie zu genügen. Nichtmitgliedsstaaten der europäischen Gemeinschaft sollten die national gültigen Normen und Richtlinien einhalten. 1.
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 ΣΗΜΑΝΤΙΚΟ Οδηγιεσ ασφαλειασ για την καλωδιωση και εγκατασταση τησ συσκευησ Οι ακόλουθες οδηγίες ασφαλείας εφαρµόζονται ειδικά για όλες τις χώρες µέλη της Ευρωπαϊκής Κοινότητας. Θα πρέπει να ακολουθούνται αυστηρά ώστε να εξασφαλιστεί η συµβατότητα µε τις οδηγίες για τη Χαµηλή Τάση.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics OLULINE TEAVE Juhtmestiku ja seadme paigaldamisega seotud ohutusjuhised Alljärgnevad ohutusjuhised rakenduvad eriti kõigi Euroopa Liidu liikmesriikide suhtes. Antud juhiseid tuleb täpselt järgida, et kindlustada vastavus madalpinge direktiiviga. Euroopa Liitu mittekuuluvad riigid peavad samuti alljärgnevaid juhiseid järgima, va juhul, kui on olemas vastavad kohalikud riiklikud standardid. 1.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics TÄRKEÄÄ Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive) yhteensopivuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä ohjetta, elleivät kansalliset standardit estä sitä. 1.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics IMPORTANT Consignes de sécurité concernant le raccordement et l'installation de cet appareil. Les consignes de sécurité ci-dessous s'adressent particulièrement à tous les états membres de la communauté européenne. Elles doivent être strictement appliquées afin de satisfaire aux directives concernant la basse tension.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics FONTOS Biztonsági elıírások a készülék vezetékeléséhez és üzembeállításához A következı biztonsági elıírások kifejezetten vonatkoznak az összes EU-tagállamra. Ezeket szigorúan be kell tartani a Kisfeszültségő irányelvnek való megfelelés biztosításához. A nem EU-tagállamok szintén tartsák be a következıket, kivéve ha a helyi és nemzeti szabványok azt másként nem írják elı. 1.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics IMPORTANTE Norme di sicurezza per il cablaggio e l'installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell'Unione Europea, la cui stretta osservanza è richiesta per garantire conformità alla Direttiva del Basso Voltaggio. Esse si applicano anche agli stati non appartenenti all'Unione Europea, salvo quanto disposto dalle vigenti normative locali o nazionali. 1.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics SVARBU šio prietaiso laidų prijungimo ir instaliacijos saugos instrukcijos Toliau išvardinti saugumo reikalavimai taikomi konkrečiai visoms ES šalims nar÷ms. Jų turi būti griežtai paisoma, kad būtų užtikrintai laikomasi Žemos įtampos direktyvos. Ne ES nar÷s taip pat turi laikytis toliau pateikiamų reikalavimų nebent juos pakeičia vietiniai ar Nacionaliniai standartai. 1.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics SVARĪGI Droš ības norādījumi š īs iekārtas pievienoš anai un uzstādīš anai Turpmākie drošības norādījumi attiecas uz visām ES dalībvalstīm. Tie ir stingri jāievēro, lai nodrošinātu atbilstību Zemsprieguma direktīvai. Turpmāk norādītais jāievēro arī valstīs, kas nav ES dalībvalstis, ja vien šos norādījumus neaizstāj vietējie vai valsts standarti. 1. Visi pieejamie iekšējie un ārējie zemējuma punkti ir atbilstoši jāiezemē.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics IMPORTANTI STRUZZJONIJIET TAS-SIGURTÀ GĦALL-WIRING U L-INSTALLAZZJONI TAT-TAGĦMIR L-istruzzjonijiet tas-sigurtà japplikaw speċifikament għall-Istati Membri ta' l-UE. Dawn għandhom jiġu osservati b'mod strett biex tkun żgurata lkonformità mad-Direttiva dwar il-Vultaġġ Baxx. Stati li mhumiex membri ta' l-UE għandhom ukoll ikunu konformi ma' dan li ġej ħlief jekk dawn ikunu sostituti mill-Istandards lokali jew Nazzjonali.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold til lavspenningsdirektivet. Den bør også følges i andre land, med mindre annet er spesifisert av lokale- eller nasjonale standarder. 1.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics WAśNE! Zalecenia dotyczące bezpieczeństwa w zakresie podłączania i instalacji tego urządzenia Następujące zalecenia dotyczą zwłaszcza stosowania urządzenia we wszystkich krajach Unii Europejskiej. NaleŜy się ściśle do nich stosować w celu zapewnienia zgodności z dyrektywą niskonapięciową.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics IMPORTANTE Instruções de segurança para ligação e instalação deste aparelho. As seguintes instruções de segurança aplicam-se especificamente a todos os estados membros da UE. Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tensão.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics DÔLEŽITÉ Bezpečnostné pokyny pre zapojenie káblov a inš taláciu tohto prístroja Nasledovné bezpečnostné pokyny sa vzt’ahujú konkrétne na všetky členské štáty EÚ. Musia byt’ striktne dodržané, aby sa zaistila zhoda so Smernicou o nízkom napätí. Štáty, ktoré nie sú členskými štátmi EÚ by mali nasledovné pokyny taktiež dodržiavat’, pokiaľ nie sú nahradené miestnymi alebo národnými normami. 1.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics POMEMBNO Varnostna navodila za povezavo in vgradnjo naprave Naslednja varnostna navodila veljajo za vse države članice EU. Zaradi zagotovitve skladnosti z nizkonapetostno direktivo morate navodila strogo upoštevati. V državah, ki niso članice EU, je treba upoštevati tudi naslednje smernice, razen če jih ne zamenjujejo lokalni ali nacionalnimi standardi. 1.
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 IMPORTANTE Instrucciones de seguridad para el montaje y cableado de este aparato. Las siguientes instrucciones de seguridad, son de aplicacion especifica a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension. 1. Se deben preveer conexiones a tierra del equipo, tanto externa como internamente, en aquellos terminales previstos al efecto. 2.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics VIKTIGT Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspännings direktivet. Icke EU medlemsländer skall också följa nedanstående punkter, såvida de inte övergrips av lokala eller nationella föreskrifter. 1.
Instruction Manual Xi Advanced Electronics B-24 IM-106-910Xi, Original Issue November 2010
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Appendix C Return of Material RETURNING MATERIAL If factory repair of defective equipment is required, proceed as follows: 1. Secure a return authorization number from a Emerson Process Management Sales Office or representative before returning the equipment. Equipment must be returned with complete identification in accordance with Emerson Process Management instructions or it will not be accepted.
Instruction Manual Xi Advanced Electronics IM-106-910Xi, Original Issue November 2010 If warranty service is requested, the defective unit will be carefully inspected and tested at the factory. If failure was due to conditions listed in the standard Rosemount Analytical warranty, the defective unit will be repaired or replaced at Emerson Process Management's option, and an operating unit will be returned to the customer in accordance with shipping instructions furnished in the cover letter.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Index A H AC Relay Board Replacement . . . . . . . . . . . . . 6-8 Alarm Relay Output Configuration . . . . . . . . . . . . . 3-3 Alarms, Corrective Actions . . . . 5-3 Analog Output Configuration . . 3-4 Asset Management Solutions . . 8-2 Autocalibration setup . . . . . . . . 3-5 Automatic Calibration . . . . . . . . 6-2 HART Communicator . . . . . . . . 8-1 I By-Pass Package . . . . . . . . . . .
Instruction Manual Xi Advanced Electronics Index-2 IM-106-910Xi, Original Issue November 2010
WARRANTY Rosemount Analytical warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Rosemount Analytical shall, upon prompt written notice from the purchaser, correct such nonconformity by repair or replacement, F.O.B. factory of the defective part or parts.
Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Advanced Electronics Xi Advanced Electronics Part no.____________ Serial no.____________ Order no.____________ Rosemount Analytical and the Rosemount Analytical logotype are registered trademarks of Rosemount Analytical Inc. HART is a registered trademark of the HART Communications Foundation. All other marks are the property of their respective owners. WORLD HEADQUARTERS Emerson Process Management Rosemount Analytical Inc.