Installation Manual < Multi- Plate Clutch > Vehicle application Product number GT04SD Make Type Engine type CHEVY CORVETTE (Base & Z06) 2005 – 2006 6.0L/ 7.0L (LS-2/ LS-7) Thank you for purchasing an Exedy Racing Clutch. Please read through this installation manual before use. Please keep this manual during the life of the product. for further information please make contact with Exedy Globalparts Corporation 8601 Haggerty Rd. S.
Installation manual introduction This installation manual includes useful information to prevent problems from occurring during installation. 1. Please read through this manual before installation. 2. Installation work has to be done by a professional installer who will use the product safely. 3. Please do not use the product wrongfully nor modify the parts. In such case, we will not take any responsibility. 4.
Caution during handling 1. 2. 3. Caution ！ As this product is heavy handle carefully when removing it from the box. Caution ！ Do not place the product on the floor directly as this may cause rust to appear on the product. Caution ！ Do not throw or drop the product as it is a precision part. Caution during installation 1. 2. 3. 4. 5. M190 ！ ！ ！ ！ ！ Warning Use a licensed installer as the transmission unit is to be taken out of the vehicle.
Installation procedure 1. Loosen the clutch cover to flywheel bolt and disassemble the kit. (See attached photo #A1) Caution ！ Do not loosen the bolt which fastens the intermediate plate To the adapter ring. If this bolt is loosened by accident, tighten once again using Locktight No272 to 13.3 - 19.8 Lb-ft (17.7 - 26.5 Nm). (See attached photo #A2) 2.
Caution ！ Apply grease specified by the vehicle manufacturer to the spline hub then insert the shaft and wipe away any grease that is forced out. 4. Set up the center bar to the pilot at engine side, center each disc and align the teeth. Tighten the clutch cover bolt. The genuine main drive shaft is recommended for this process. ！ Caution If the clutch plate centers are not aligned, it will be difficult to assemble the T/M and it will cause damage to the discs.
Caution during operation 1. ！ Caution After installation, drive carefully and gently for approx. 400 miles (640 km). If the clutch is used in a condition where the friction surface is not contacting fully with the mating surface; It will cause burning, judder/shudder or short life. 2. ！ Caution It is recommended to re-adjust the pedal stroke after the break in period.
. 8. 9. 10. M190 ！ Warning Caution: If the clutch is used in the half engaged position for extended periods of time, the clutch set will generate high temperatures. This high heat creates expansion or deformation which causes disengagement problems temporarily or permanently. If this occurs stop driving and allow the clutch to cool down. For maximum friction surface temperatures see over.
(Ref #A1) (PRESSURE PLATE COVER TO FLYWHEEL BOLTS) (Ref #A2) (NEVER LOOSEN THE INDICTED CAP SCREW) M190 -8-
