Manual

2
ASSEMBLY / DISASSEMBLY
Meter consists of a chamber housing, measuring chamber,
gear train, counter assembly and cover. Meter can be
completely disassembled without disturbing piping.
Counter Assembly
For access to counter assembly, remove reset knob (item 3) by
grasping edges and pulling firmly. Remove two screws (item
29) and lift counterface (item 2) and cover (item 1) off. Remove
two screws (item 13) to extract counter (item 4). Reassemble
by reversing procedure.
Meter Chamber Assembly
To expose meter chamber assembly, tilt the meter at least
slightly face down, so that no parts fall out when removing meter
housing. Remove the four screws (item 20), then remove meter
housing (item 19). Meter chamber assembly consists of upper
and lower chambers, a nutating disc and seal gasket.
Reassemble by reversing procedure.
If replacement of any components of the meter chamber
assembly is required, the complete assembly must be
replaced due to the precise method of its construction. This
assures a proper fit and a correctly operating chamber.
Gear Train and Seal
To disassemble gear train and seal, remove gear frame (item
12) by prying slightly. Remove cluster gear (item 10) and
washer (item 11) from shaft (item 9). Remove drive gear (item
8) and washers (item 7) by rotating and pulling drive gear.
Remove O-ring seal (item 6).
When reassembling seal, lubricate O-ring liberally with oil or
petroleum jelly and replace in cover. Place washer on drive gear
shaft. Carefully rotate and push shaft through O-ring and cover
to prevent damage to O-ring. Shaft must then be guided into
pinion bevel (item 28) if counter has not been removed. Replace
remaining parts to complete assembly by reversing
disassembly procedure.
FLUID COMPATIBILITY
The 800C is compatible with the following fluids:
•Diesel Fuel, Gasoline, Kerosene, Mineral Spirits,
Heptane, and Hexane
The 800C is NOT compatible with the following fluids:
•Bleach, Hydrochloric Acid, Ink, Sulfuric Acid, and Salt
Water
If in doubt about compatibility of a specific fluid, contact supplier
of fluid to check for any adverse reactions to the following wetted
materials.
REPAIR
Meters needing repair should be taken to an authorized repair
shop for service. Meters must be thoroughly triple-rinsed before
being taken in for repair.
PRIOR TO SERVICE, ADHERE TO FOLLOWING INSTRUCTIONS:
Meters must be triple-rinsed and accompanied by a note
indicating the chemicals which have been pumped through
the unit. Meters not adhering to these specifications may be
refused service.
1 800G1325 806C, 1", U.S. Gallon 1
800G2727 806C, 1", U.S. Gallon, Nickel Plated Opt.
800G1387 806C, 1", U.S. Gallon, Teflon® Coated Opt.
800G1998 806C, 1" BSP, Liters Opt.
800G2705 806C, 1" BSP, Liters, Nickel Plated Opt.
800G1440 806C, 1" BSP, Liters, Teflon® Coated Opt.
2 800F4360 Cover 1
800F4362 Cover, Nickel Plated Opt.
800F4361 Cover, Teflon® Coated Opt.
3 800F4380 O-Ring (-131), Buna-N 1
800F4381 O-Ring (-131), Viton Opt.
4 800F4350 Screen 1
5 800F4320 5/16-18 x 7/8 SHCS 2
6 800F4340 Strainer Housing 1
800F4343 Strainer Housing, Nickel Plated Opt.
800F4342 Strainer Housing, Teflon® Coated Opt.
800F4337 Strainer Housing, BSP Threads Opt.
800F4339 Strainer Housing, BSP Threads, Teflon Opt.
800F4338 Strainer Housing, BSP Threads, Nickel Opt.
7 800F4390 1 x 2 Pipe Nipple 1
8 800F4400 1" Street Elbow 1
9 700F2800 O-Ring (-218) 1
700F2801 O-Ring (-218), Viton Opt.
TH18 Strainer Kit, 1", U.S. (Includes items 2-6, 9)
TH18T Strainer Kit, 1", U.S.,Teflon® Ctd. (items 2-9)
TH18X418 Strainer Kit, 1" BSP (Includes items 2-6, 9)
TH18TX418 Strainer Kit, 1" BSP,Teflon Ctd. (items 2-6, 9)
800C SERIES STRAINER KIT
ITM. PART
NO. NO. DESCRIPTION QTY.
* Item 1 not
included in kit.
PART
NO. DESCRIPTION
800KTG2540 Repair Kit, U.S. Gallon (Standard Seals)
(Includes items 6-12, 18, 22, 24-26, 28)
800KTG2541 Repair Kit, U.S. Gallon (Viton Seals)
(Includes items 6-12, 18, 22, 24-26, 28)
800KTG2542 Repair Kit, Liter (Standard Seals)
(Includes items 6-12, 18, 22, 24-26, 28)
800KTG2543 Repair Kit, Liter (Viton Seals)
(Includes items 6-12, 18, 22, 24-26, 28)
800KTG2579 Repair Kit, U.S. Gallon, (EPDM Seals)
(Includes items 6-12, 18, 22, 24-26, 28)
800B/800C SERIES REPAIR PARTS KITS
Ryton Aluminum Stainless Steel
EPDM Flourocarbon Buna N
Teflon® Nickel