Instructions / Assembly

BASIC INSTALLATION INSTRUCTIONS
Failure to read and follow the
Owner’s Installation and Operation
Manual instructions may result in serious
personal injury or even death. Mechanical damage and other
property damage may also occur. For the safe and proper operation of
your Fill-Rite pump, please reference the comprehensive Owner’s
Manual online before installation and adhere to all safety standards,
warnings, and precautions.
Using either included suction
pipe or custom pipe, thread pipe
into inlet bung 1.5 to 2.5 turns
past hand tight with pipe wrench.
Use appropriate sealant for
fuel transfer.
If using custom pipe, refer to the
Owner’s Manual online.
Inlet Flange Removal
Loosen (4) 1/4” bolts with 7/16” wrench or socket. Detach inlet bung
from pump, retain bolts, screen, and gasket.
Thread inlet bung with attached
suction pipe onto tank 1.5
to 2.5 turns past hand tight.
Use appropriate sealant for
fuel transfer.
NOTICE!
Maintain a minimum 1-2”
separation from pipe end to
bottom of tank.
Place screen within inlet bung
pocket, mount gasket then place
pump on tank bung. Align holes
and insert (4) 1/4” bolt and
tighten with 7/16” wrench to
40 in. lbs. minimum.
FOR 115V AC MODELS ONLY
All pumps should operate at 115VAC.
AC power should be supplied to the pump
from a dedicated circuit with 15 amp circuit
protection. No other equipment should be powered by this circuit.
Wiring must be of sufcient size to carry the correct current for the
pump (refer to wire sizing table within the Owner's Installation and
Operation Manual at llrite.com). Voltage drop will vary with distance
to pump and size of wire; refer to the National Electrical Code (NEC), or
local codes, for voltage drop compensation to be sure you are using the
correct size wire for your application.
BASIC OPERATING INSTRUCTIONS
Complete electrical wiring by
reattaching the junction box cover
by tightening Torx(r) screw with a
T-25 wrench to 48 in. lbs., being
careful to ensure the junction
box gasket is properly seated to
prevent moisture from entering
the junction box.
1. If equipped, reset meter to “0”.
2. Remove dispensing nozzle from nozzle boot.
3. Move switch lever to the “ON” position.
Feed wires from power source
through NPT opening into junction
box. For DC models, use the black
cable connector*.
For AC models, attach conduit
directly to NPT** opening.
FOR 12V OR 24V DC MODELS ONLY
The pump needs to operate at the rated
nameplate voltage. Where applicable, use
the electrical cable (included with most 12V
or 24VDC models) to supply the appropriate voltage. Utilization of an
in-line fuse is recommended to protect against electrical shorts.
A 30 amp fuse is needed for 12VDC and a 20 amp fuse is needed for
24VDC circuits (neither is provided with pump packages).
Properly ground the pump by connecting the eyelet to the green bonding
screw next to the junction box. Then, strip the green wire end and connect
to an appropriate location on the vehicle/trailer frame or a grounding rod if
on a stationary tank.
DANGER
WARNING
STEP 2
STEP 1 (OPTIONAL)
STEP 3
STEP 4 (IF STEP 1 UTILIZED)
STEP 6
A green earth ground wire is factory installed on 115VAC pumps.
Please ensure that the fuel transfer pump is properly grounded to the
electrical supply line.
With the supplied wiring nuts, attach the black wire from the motor to the
AC/Hot/Black wire of power source and attach the white wire from the motor
to the Neutral/White wire of power source.
STEP 7 - 115VAC MODELS ONLY
4. Place nozzle into container to be lled.
5. Squeeze nozzle to dispense uid; release nozzle once desired
amount of uid has been dispensed.
6. Move switch lever to the “OFF” position to turn off pump.
7. Return nozzle from the container to the nozzle boot.
Identify if power source uses a positive or negative grounding system
and follow the appropriate diagram above. With the supplied wiring nuts,
attach the red wire from the motor to the positive wire of power source and
attach the black wire from the motor to the negative wire of power source.
To determine grounding type, look at the battery and determine whether
the positive or negative terminal has a cable connected to the
frame/chassis of the vehicle.
*Black cable connector only included with DC models
**½” NPT to cable gland, bronze tting per ATEX
on HE Models
DANGER
"ON" Position
"OFF" Position
FOR 115V AC MODELS ONLY (CONT.)
NEGATIVE GROUND SYSTEM
Fuse to be located outside of hazardous area,
as close to the power source as possible. If the
wiring from the power source to the pump is
greater than 20’, refer to the applicable Electrical
Code (National, International, or local) to ensure
the wire is of the correct size for the application.
POSITIVE GROUND SYSTEM
Fuse to be located outside of hazardous area,
as close to the power source as possible.
If the wiring from the power source to the pump is
greater than 20’, refer to the applicable Electrical
Code (National, International, or local) to ensure
the wire is of the correct size for the application.
FUSE FUSE
COMMON UNCOMMON
FOR 12V OR 24V DC MODELS ONLY (CONT.) ELECTRICAL WIRING INSTRUCTIONS
Electrical wiring should be performed ONLY
by a licensed electrician in compliance with
local, state, and national electrical code
NEC/ANSI/NFPA 70, NFPA 30, and NFPA 30A, as appropriate to the
intended use of the pump. Threaded rigid conduit, sealed ttings, and
conductor seal should be used where applicable. The pump must be
properly grounded. Improper installation or use of this pump can result
in serious personal injury or death!
Remove junction box cover via
(2) T-25 screws and locate wires.
DC Voltage: 2-wires, Black and
Red; AC Voltage: 3-wires, Black,
Red, and Green that is attached
to internal ground screw. Ensure
that gasket remains in place upon
re-attachment of junction box.
STEP 5
DANGER
For meter and accessory installation, such as hoses, nozzles, swivels, breakaways, or lters and lter heads, please refer the comprehensive
Owner's Installation and Operation Manual found online at llrite.com.
ADDITIONAL INSTALLATION INSTRUCTIONS
. . . continued onto next page
PUMP
SCREEN
POCKET
INLET
BUNG
GASKET
TANK
BUNG
SCREEN
(2) T-25
SCREWS
JUNCTION BOX CAP
GASKET
½" NPT
CONDUIT HOLE,
THREADED
(2) T-25
TORX
SCREWS
EXTERNAL GREEN
GROUND SCREW
JUNCTION
BOX GASKET
JUNCTION BOX CAP
(UP TO 180° ROTATION)
EARTH GROUND
SYMBOL