Instructions / Assembly

STICK TROUBLESHOOTING TIPS
QUESTIONS OR TROUBLE? Contact Forney Industries at 1-800-521-6038
[e-mail] • askforney.com • forneyind.com
• Generator OK with continuous
output > 4,000 W
• Extension cord: #12 AWG or
larger; 25’ (8m) or shorter
120VAC, 20A
outlet, 30A breaker
recommended
*Performance may vary by brand
Connect to Input Power
Recommended electrodes
4. 6.
FIND STICK WELDING TIPS AT WWW.ASKFORNEY.COM
Adjust amperage per
settings chart on the
welder
5.
Electrode
Diameter
5/64” 3/32” 1/8”
E6010
X
E6011
E6013
E7014
E7018 X
E308L
Ni55
Connect electrode
holder and ground
clamp according to
desired polarity
3.
Usually
DCEP -
Electrode
Positive
Verify machine is plugged in and on.
See manual.
Both LED lights off
Duty cycle exceeded or
insufficient air flow. Allow
machine to cool. Ensure vents are
clear of obstacles. See manual.
Both LED lights on
• Usually due to low input power.
• Welder should be only thing plugged into circuit.
• Avoid using extension cords. If one must be used, it must be #12 AWG
or larger; 25’ (8m) or shorter.
• Generators must be 4,000 W continuous output and not have a
low-idle function (or have it disabled).
Low weld output or poor fusion
Use 1/8” diameter electrodes or smaller. Some 1/8” may draw too
much amperage.
Trying to weld single pass on material larger than ¼” thick is not
possible with this machine. Multi-pass recommended for thicker
materials.
Welder should be the only thing plugged into the circuit.
Frequently tripping circuit breaker or exceeding
duty cycle
Connect ground clamp to clean, bare metal. No
rust, paint or other coatings. Attach the ground
clamp directly to the workpiece if you are
experiencing issues.
Workpiece grounding
• Not recommended for this machine.
• Requires more amperage on Stick than this machine is designed to output.
STICK QUICK START GUIDE
100 ST WELDER (NOT RECOMMENDED FOR ALUMINUM)
CAT# 298
Read user manual
Select process
2.
1.
Aluminum welding
EN_v3
Electrode Holder
Ground
Clamp