Create Tomorrow with Trustworthy Technology FUJI UG230 SERIES PROGRAMMABLE OPERATION DISPLAY USER’S MANUAL TYPE: UG230H-LS4x UG230H-SS4x UG230H-TS4x FEH381
Preface Thank you for selecting the Fuji Programmable Operation Display, POD UG230 Series (called as the UG230 or POD hereafter). This User’s Manual explains system configuration, specifications and handling of the UG230 Series. To enable you to fully utilize the display, carefully read this User’s Manual. For more information on the UG230 Series, refer to the following manuals as well. Name Manual No.
Record of Revisions Reference numbers are shown at the bottom left corner on the back cover of each manual. Printing Date February, 2004 Reference No.
Notes on Safe Use of POD In this manual, you will find various notes categorized under the following levels with the signal words “DANGER,” and “CAUTION.” DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury and could cause property damage.
CAUTION • Check the appearance of the unit when it is unpacked. Do not use the unit if any damage or deformation is found. Failure to do so may lead to fire, damage or malfunction. • For use in a facility or for a system related to nuclear energy, aerospace, medical, traffic equipment, or mobile installations, please consult your local distributor. • Operate (or store) POD under the conditions indicated in this manual and related manuals.
[General Notes] • Never bundle control cables and input/output cables with high-voltage and large-current carrying cables such as power supply cables. Keep these cables at least 200 mm away from the high-voltage and large-current carrying cables. Otherwise, malfunction may occur due to noise. • Plug connectors or sockets of POD in the correct orientation. Otherwise, it may cause a malfunction. • Do not use thinners for cleaning because they may discolor the POD surface.
Contents Preface Notes on Safe Use of POD Chapter 1 Overview 1. Features............................................................................................................................................ 1-1 2. Models and Peripheral Equipment.................................................................................................... 1-2 POD Models ............................................................................................................................................
Chapter 3 1. Installation Mounting Procedure.......................................................................................................................... 3-1 Mounting Procedure............................................................................................................................................3-1 Mounting Angle ...................................................................................................................................................3-1 2.
4. 5. Chapter 7 1. 2. Extension Program Information ........................................................................................ 6-28 Ethernet (Optional)............................................................................................................ 6-29 5-1. Ethernet Information Screen................................................................................... 6-29 5-2. IP Address Setting ..................................................................................
1 Overview 1. Features 2. Models and Peripheral Equipment 3.
1. Features 1. 1-1 Features 1. 32k-color Display (except for UG230H-LS4x) 32,768-color display makes colorful expression possible. JPEG files and bitmap files are clearly displayed in brilliant colors. 2. USB Master/Slave Port as Standard Two ports are provided as standard for diverse applications. At the master port, a USB-compatible EPSON STYLUS PHOTO series printer or CF card reader/writer can be used. On-site versatility is extended further.
1-2 2. 2. Models and Peripheral Equipment Models and Peripheral Equipment POD Models The model name consists of the following information. UG 2 30 H - L S 4 D Screen size 2: 5.
2. Models and Peripheral Equipment 1-3 Peripheral Equipment 1 The following options are available for using the UG230 series more effectively. Application software for editing display data for the POD. (Windows98/NT4.0/Me/2000/XP compatible) The UG230 series is supported with ver. 3.2.0.0 and later. UG230A-DCL (option unit) Optional unit to be used for D-sub 25-pin connector, CF card and Ethernet. UG230P-D4 (FLASH memory cassette) Extension print circuit board to extend the memory for screen data.
1-4 2. Models and Peripheral Equipment UG00P-DI (ACPU/QnACPU/FXCPU dual port interface) G P P Add-on connector with two ports, specifically designed for the connector on the MITSUBISHI’s ACPU/QnACPU/FXCPU programmer. Operability can be improved when directly connecting the POD to the ACPU/QnACPU/FXCPU programmer. 123 * Only when the UG230A-DCL (option unit) is provided GD UG00P-U2 (serial extension I/O) Used as an external I/O unit for PLC. It has 16 inputs and 16 outputs.
2. Models and Peripheral Equipment UG30C-M (MJ-to-D-sub conversion cable) 0.3 m Used for connection of the POD via PLC2Way. 1-5 1 Overview UGxxP-PS (protective sheet) This sheet protects the operation panel surface. (5 sheets/set) UGxxP-PT (protective sheet) This anti-glare sheet protects the operation panel surface. (5 sheets/set) UG30P-BT (battery for replacement) Replacement lithium battery for the UG30 series.
1-6 3. 3. System Composition System Composition System Composition of UG230 The following illustration shows possible system configurations using the UG230.
3.
1-8 3. System Composition Please use this page freely.
2 Specifications 1. Specifications 2. Dimensions and Panel Cut-out 3. Names and Functions of Components 4. Modular Jack (MJ1/MJ2) 5. USB Connectors 6. D-sub 25-Pin Connector (CN1) (Optional) 7. 10BASE-T (LAN) (Optional) 8.
1. Specifications 1. 2-1 Specifications 2 General Specifications Item Specifications 24 VDC 24 VDC ± 10% Permissible Range of Voltage Power Supply Permissible Momentary Power Failure Within 1 ms Power Consumption (Maximum Rating) 16 W or less Rush Current Withstand Voltage 20 A or less (with a rise time 0.
2-2 1. Specifications Display Specifications Model Item Display Device UG230H-TS4x UG230H-SS4x UG230H-LS4x TFT color LCD STN color LCD STN monochrome LCD Display Size 5.7-inch 32,768 colors +16-color blinks Colors Resolution W × H (dots) Dot Pitch W × H (mm) Brightness Monochrome 8-grade + blink 320 × 240 0.36 × 0.36 0.36 × 0.36 0.36 × 0.
1. Specifications 2-3 Interface Specifications Item Specifications RS-232C, RS-422/485 (2-wire connection) UG00P-MR, Barcode, UG00P-U2, Multi-link 2, Temperature control network/PLC2Way, UG-link, etc.
2-4 1.
1. Specifications 2-5 Function Performance Specifications Item Specifications Screens Max. 1024 Screen Memory Flash memory: Appox.
2-6 2. 2.
2.
2-8 3. 3. Names and Functions of Components Names and Functions of Components UG230 UG230+UG230A-DCL 1. Display This is the display unit. 2. Power lamp (POWER) Illuminates (green) when the power is supplied. The lamp illuminates (orange) when the voltage of the battery set in the POD has become low. 3. Function switches Used for RUN /STOP selection, contrast adjustment, brightness adjustment and backlight ON/OFF (according to the setting). These switches can be used as user switches in the RUN mode.
3. Names and Functions of Components 2-9 4. Option unit connector (CN1) This is the connector where the option unit UG230A-DCL is mounted. 5. Battery holder Contains a backup battery for SRAM and clock. When the battery voltage drops, replace the battery with a new one (UG30P-BT). 7. Modular jack connectors (MJ2) This is used for connection with the PLC. With the option unit UG230A-DCL mounted, the modular jack allows you to connect a barcode reader, serial printer, etc. 8.
2-10 4. 4. Modular Jack (MJ1/MJ2) Modular Jack (MJ1/MJ2) Modular Jack 1 (MJ1) This is a modular connector used for connection for screen data transfer, temperature controller, barcode reader, card recorder (UG00P-MR) or serial extension I/O (UG00P-U2). Bottom View The pins of modular jack 1 correspond to signals as given below. MJ1 Pin No. Signal Name Contents 1 +SD/RD RS-485 +data 2 −SD/RD RS-485 − data 3 +5V 4 +5V Externally supplied +5 V Max.
4. Modular Jack (MJ1/MJ2) 2-11 Modular Jack 2 (MJ2: Exclusive to the UG230) CAUTION Before using the MJ2, select whether it is used as an RS-232C or RS-422 port using the slide switch. The switch is factory-set to RS-422. Specifications This is a modular jack connector used for connection with the PLC. Unlike the MJ1, the connector is available as an RS-422 (4-wire) port. Bottom View The pins of modular jack 2 correspond to signals as given below. MJ2 Pin No.
2-12 4. Modular Jack (MJ1/MJ2) Unusable PLC models The following PLC models cannot be connected to the MJ2. Manufacturer PLC A Series CPU Mitsubishi Hitachi FX Series CPU (however, can be used with FX0N tool port) HIDIC H-series RS-232C S7-300MPI (HMI ADP) Siemens S7-300MPI (PC ADP) S7-300MPI (Helmholz SSW7 ADP) When connecting any of the above PLCs, be sure to mount the option unit UG230A-DCL and connect the PLC to the D-sub 25-pin connector of the unit.
4. Modular Jack (MJ1/MJ2) 2-13 Editor (UG00S-CW) Setting 1. The use of modular jack 2 can be set on the editor. 2. Select [Modular] from the [System Setting] menu. The [Modular Jack] dialog is displayed. Select the use of modular jack 2 from the following options. Modular Jack 2 2 [Not Used] Specifications [Barcode] [Multi-Link] [Temp. /PLC2Way] [UG-Link] [Ladder Tool] [Modbus Slave] [Printer (Serial Port)] Combination of MJ1 and MJ2 functions : Usable at the same time.
2-14 4. Modular Jack (MJ1/MJ2) Notes on Wiring Notes on the Use of MJ1/MJ2 CAUTION The metal shell of the UG230 modular jack is used as SG (signal ground). Fuji’s communication cable for modular jack, shielded cable, is connected to the SG inside the UG230. Notes on the Use of MJ2 Either the RS-232C or RS-422 port can be selected for MJ2 with the slide switch. When the slide switch is set to RS-232C, MJ2 is connected in the same manner as MJ1.
2-15 4. Modular Jack (MJ1/MJ2) • Connecting to an RS-422 port (example: Mitsubishi QJ71C24): POD PLC communication cable With UG30C-J D-sub 25-pin (Male) FG 1 PLC 2 UG30C-J SG 7 SDA +SD 12 SDB MJ2 13 RDA 24 RDB -RD 25 SG With UG00C-P MJ2 RJ-45 8-pin UG00C-P SG SHELL PLC SG 5 SDA +SD 1 SDB -SD 2 RDA +RD 7 RDB -RD 8 SG * When connecting to a Mitsubishi QnA CPU port, a connection between MJ2 and the PLC can be established by changing the PLC-side connecting method.
2-16 4. Modular Jack (MJ1/MJ2) • Connecting to an RS-485 port (example: Siemens S7-300 MPI port): POD PLC communication cable With UG30C-J D-sub 25-pin (Male) FG 1 +SD 12 +RD/SD 3 -SD 13 -RD/SD 8 +RD 24 -RD 25 PLC UG30C-J MJ2 With UG00C-P MJ2 RJ-45 8-pin UG00C-P PLC SG SHELL +SD 1 +RD/SD 3 -RD/SD 8 -SD 2 +RD 7 -RD 8 Temperature controller/PLC2Way/UG-Link/Modbus slave communication For information on the wiring diagram, contact your local distributor.
4. Modular Jack (MJ1/MJ2) 2-17 Transferring Screen Data • Use modular jack 1 (MJ1) when transferring screen data. • When an option other than [Editor Port] is selected for [Modular Jack 1], select the STOP mode (on the Main Menu screen) and transfer screen data. Simulation or on-line editing is not available. • When transferring screen data, use Fuji’s data transfer cable (UG00C-T) 3 m to connect the UG230 to a personal computer.
2-18 4. Modular Jack (MJ1/MJ2) Printer Connection (Serial Printer) • To connect a printer through serial interface, connect the cable to a modular jack (MJ1/MJ2). • Refer to the specification sheet of the printer to be used for the connecting cable for serial interface. For information on MJ1/MJ2 signals, refer to page 2-10. • To connect to a printer equipped with a parallel interface, use a commercially available parallel-serial converter.
5. USB Connectors 5. 2-19 USB Connectors 2 USB-A (Master Port) Bottom View Specifications Enlarged View Available Devices Printer • EPSON color ink jet printer STYLUS PHOTO for USB port * For more information, refer to User’s Manual (FEH376-1). • Printer with parallel interface Printer models and available print functions are the same as those for a serial printer (page 2-18).
2-20 5. USB Connectors • To connect to a printer equipped with a parallel interface, use a commercially available parallel ←→ USB cable (ELECOM UC-PGT recommended). Parallel ←→ USB cable Printer Parallel port UG230 USB-A Screen Data Setting For a printer From the [System Setting] menu, select [Printer Setting] and open the [Main] tab window. • Type: (as desired) • Port: USB Port For CF card reader/writer From the [System Setting] menu, select [Unit Setting], and open the [Option Unit] tab window.
5. USB Connectors 2-21 Installing the USB Slave Driver The installation procedure on Windows 2000 is described as an example below. 1. Connect the USB-B port of the UG230 (with power on) to the computer (with power on) using a USB cable. 3. When the dialog box below is displayed, select [Display a list of the known drivers for this device so that I can choose a specific driver] and click the [Next] button. 4. The dialog box below is displayed. Select [Other Devices] and click the [Next] button.
2-22 5. USB Connectors 5. The dialog box below is displayed. Click [Have Disk]. 6. The [Install From Disk] dialog box is displayed. Click the [Browse] button. 7. The UG230 USB driver “OP-U.inf” is automatically stored in the “inf” folder within the UG00S-CW editor installation folder (“UGW” for example). Select the “OP-U.inf” file and click the [Open] button. 8. The previous dialog box is displayed again. Check the path shown under [Copy Manufacturer’s Files From:] and click the [OK] button.
5. USB Connectors 2-23 9. The dialog box below is displayed. Check that [Operation Panel USB Driver] is shown under [Models:]. Click the [Next] button. 2 Specifications 10. The driver installation starts. 11. The dialog box below is displayed on completion of installation. Click the [Finish] button.
2-24 5. USB Connectors Recognition of USB Driver When the driver has been installed successfully and the UG230 and the computer are connected with a USB cable, the [Device Manager] window shows “Operation Panel - Operation Panel USB Driver.” This will disappear when the UG230 and the computer are disconnected. If [Other Device] or [?] is shown even while their connection via USB is maintained, the USB driver may not be recognized. If this happens, uninstall the USB driver once and reinstall it.
6. D-sub 25-Pin Connector (CN1) (Optional) 6. 2-25 D-sub 25-Pin Connector (CN1) (Optional) 2 When the option unit UG230A-DCL is mounted, the CN1 connector is usable. Serial Connector (CN1) UG230A-DCL The correspondence between the serial connector pins and signals is shown below. The interface is the same as that for the UG30-series CN1. CN1 (D-sub 25-pin, female) Pin No.
2-26 7. 7. 10BASE-T (LAN) (Optional) 10BASE-T (LAN) (Optional) When the option unit UG230A-DCL is mounted, the 10BASE-T (LAN) connector is usable. 10BASE-T Connector Use this connector for Ethernet connection. Bottom View CAUTION UG230A-DCL MJ1/2 and LAN connector are 8-pin modular jacks. Check the name plate and insert the connector in the correct position. The LAN (10BASE-T) pins correspond to signals as given below. LAN 12345678 Pin No.
2-27 7. 10BASE-T (LAN) (Optional) Notes on Wiring When using the LAN port, keep the LAN cable away from the power supply cable as much as possible. CAUTION Specifications HUB UTP cable Straight or cross cable (For more information, refer the HUB specifications.
2-28 8. 8. CF Card CF Card Recommended CF Cards CF cards in compliance with CompactFlashTM can be used. The operation of the following cards has been verified by us.
8. CF Card 2-29 With the option unit: Insert a CF card into the CF connector of the option unit UG230A-DCL. UG230A-DCL 2 Specifications Mounting and Dismounting the CF Card With the USB port: Follow the instructions provided in the CF card reader/writer manual. With the option unit: 1. Insert the card securely into the interface with the card backside outwards viewed from the rear of the unit as shown below. Card backside When the card is inserted, the eject button pops out. 2.
2-30 8. CF Card Notes on Handling the CF Card 1. POD can recognize a CF card in the FAT file system. It cannot recognize a FAT32-formatted CF card. 2. Do not insert or remove the CF card during access. Doing so may destroy data on the CF card. The CF card can be inserted or removed safely when the Main Menu screen is displayed. Before mounting or removing the CF card, be sure to check that the CF card is not being accessed. Doing so may destroy data on the CF card or cause CF card failure.
3 Installation 1. Mounting Procedure 2.
3-1 1. Mounting Procedure 1. Mounting Procedure Mounting Procedure 1. Insert the UG230 into the mounting panel (max. thick: 5 mm). 3 Mounting panel Panel cut-out hole Installation • Panel cut-out dimensions (Unit: mm) 2. Insert four fixtures attached to the UG230 into the mounting holes, and tighten them with the locking screws. Tightening Torque: 0.3 to 0.5 N•m Fixtures Mounting hole Fixture dimensions (Unit: mm) Mounting hole UG230 10.5 30 .0 Mounting panel 17.
3-2 2. 2. Power Supply Cable Connection Power Supply Cable Connection DANGER Electric shock hazard Shut the power off before connecting the power supply cable. Power Supply Cable Connection • Connect the power supply cable to the terminal on the backside of the unit. 24 VDC 24 VDC Grounding Power supply 24 VDC ± 10% • Tighten terminal screws on the power supply terminal block with the following torque. Terminal Screw • • • • • Screw Size Tightening Torque M3.5 0.
2. Power Supply Cable Connection 3-3 Grounding CAUTION Be sure to establish a ground of POD. (The level of grounding resistance should be less than 100 Ω.) POD Other equipment 3 Installation • An independent earth pole must be used for POD. • Use a cable which has a nominal cross section of more than 2 mm2 for grounding. • Set the grounding point near the POD to shorten the distance of grounding cables.
3-4 2. Power Supply Cable Connection Please use this page freely.
4 Instructions 1. Coin-type Lithium Battery 2. DIP Switch Setting 3.
1. Coin-type Lithium Battery 1. 4-1 Coin-type Lithium Battery CAUTION The POD is delivered without inserting the battery connector in the battery holder on the back of the unit. Be sure to set the battery when using the calendar function or SRAM. Without battery, the contents in the SRAM or calendar will not be retained. Battery Mounting Procedure Electric shock hazard Steps 2 to 5 must be performed when the power to the POD is turned off. 1. Turn the unit off. 2.
4-2 1. Coin-type Lithium Battery 5. Enter a date five years from now for “Battery Replacement” on the sticker on the battery holder. See operating or maintenance instruction for type of battery to be used. * The battery status is output to the internal memory $s167 of the UG230. If the battery voltage drops before five years has elapsed, replace the battery immediately. Battery replacement.
4-3 1. Coin-type Lithium Battery Battery Replacement Procedure Replacement batteries are available from us. Name Replacement battery for the UG30 Type UG30P-BT Contents • Coin-type lithium primary cell 1 pce • Cautions sticker 1 pce 1. Replace the battery “UG30P-BT” within three minutes after the unit is turned off. If it is not possible to replace within three minutes, use the UG00S-CW editor (cable: UG00C-T) or a CF card and make a backup copy of data in the SRAM.
4-4 2. 2. DIP Switch Setting DIP Switch Setting DIP Switch (DIPSW) Setting When setting the DIP switch, turn the power off. Side View DIP switch MJ1 (modular jack 1) terminating resistance for RS-485 MJ2 (modular jack 2) SD terminating resistance for RS-422 MJ2 (modular jack 2) RD terminating resistance for RS-422 CF auto load (for USB/UG230A-DCL) 1 2 3 4 ON Terminating Resistance Setting (DIPSW1, 2, 3) Set the terminating resistance for RS-422/485 connection.
3. Function Switches 3. 4-5 Function Switches Types • There are six function switches provided. [SYSTEM], [F1], [F2], [F3], [F4], [F5] [SYSTEM] Switch Function switches for switch menu selection User-defined function switches User-defined function switches S Y S M O D E BR BR BR B K L T For UG230H-TS4: For UG230H-SS/LS: S Y S S Y S M O D E M O D E BR CT BR CT BR CT B K L T B K L T 4 Instructions The [SYSTEM] switch works in “alternate” operations.
4-6 3. Function Switches User-defined Function Switches [F1] to [F5] • When the UG230 is in the STOP mode, the function switches do not work. • When the UG230 is in the RUN mode and the switch menu by the [SYSTEM] switch is not displayed, the function switches can be defined by the user. • User-defined function switches should be set in the following dialogs of the UG00S-CW editor.
5 Connections 1. 1 : 1 Connection 2. 1 : n Connection (Multi-drop) 3. n : 1 Connection (Multi-link 2) 4. n : 1 Connection (Multi-link) 5. Universal Serial Communications 6. UG-Link 7. PLC2Way 8. Temperature Control Network 9.
1. 1 : 1 Connection 1. 5-1 1 : 1 Connection • One set of the UG230 is connected to one PLC (1 : 1 connection). [UG230 only] PLC UG230 ... ... ... ... RUN STOP ... ... ... ... ... ... ... ... ... ... ... ... MJ2 RS-232C or RS-422 (RS-485) 5 [UG230 + UG230A-DCL] PLC UG230 ... ... ... ... RUN STOP ... ... ... ... ... ... ... ... ... ... ... ...
5-2 2. 2. 1 : n Connection (Multi-drop) 1 : n Connection (Multi-drop) One UG230 is connected to multiple PLCs. (Maximum connectable PLCs: 32) UG230 * In the case of UG230 + UG230A-DCL, connect to “CN1”. Maximum length (UG230 to the terminating PLC) = 500 m RS-422/RS-485 connection MJ2 * RUN STOP ... ... ... ... ... ... ... ... PLC1 ... ... ... ... ... ... ... ... RUN STOP ... ... ... ... ... ... ... ... PLC2 ... ... ... ... ... ... ... ... RUN STOP ... ... ... ... ... ... ... ... ... ..
5-3 3. n : 1 Connection (Multi-link 2) 3. n : 1 Connection (Multi-link 2) • One PLC is connected to a maximum of four UG230 units. • An original network is created where the UG230 (Local Port 1) that is directly connected to the PLC is the master station, and other three UG230 are slave stations. Only the master station makes communications directly with the PLC, and the slave stations make communications with the PLC via the master station.
5-4 4. 4. n : 1 Connection (Multi-link) n : 1 Connection (Multi-link) • One PLC is connected to multiple UG230 units. (Maximum connectable units: 32) UG230 1 UG230 2 MJ2 * Terminal block UG230 3 MJ2 * Terminal block UG230 n (n = 1 to 32) MJ2 * Terminal block MJ2 * Terminal block * In the case of UG230 + UG230A-DCL, connect to “CN1”. RUN STOP ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
5. Universal Serial Communications 5. 5-5 Universal Serial Communications • A general purpose computer or an ASCII unit of the PLC (master station) controls the POD (slave station) using dedicated commands. Dedicated commands Read General-purpose computer UG230 disc Write MJ2 RESET Interrupt 5 RS-232C or RS-422 (RS-485) • For 1 : 1 connection, the UG230 can send an interrupt to the master station through switch activation, write command from the keypad, and screen change.
5-6 6. 6. UG-Link UG-Link • “UG-Link” is the network where the computer reads from and writes to the internal memory of the UG230, memory card, PLC memory or temperature control/PLC2 memory using a dedicated protocol. Dedicated commands Read RUN disc STOP ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Write RESET PC PLC UG230 • Use MJ1 of the UG230 for connection with a general-purpose computer. Use MJ2 for communications with the PLC.
7. PLC2Way 7. 5-7 PLC2Way • The “PLC2Way” function is an original network function where one UG230 can be connected to two PLCs. Even if the manufacturers of these PLCs are not the same, they can be connected to one UG230. RS-232C RS-422/RS-485 PLC (Mitsubishi) run MJ2 UG230 MJ1 RS-232C RS-422/RS-485 (2-wire connection) FA C TO RY 5 ACE PROGRAMMER PLC (Yokogawa) • With the PLC2Way function, it is possible to communicate with PLCs without special program in the same way as 1 : 1 connection.
5-8 8. 8. Temperature Control Network Temperature Control Network • Using the temperature control network, the UG230 can be connected to the temperature controller or inverter. With RS-232C, one PLC can be connected; with RS-485, a maximum of 31 temperature controllers can be connected.
9. Ethernet 9. 5-9 Ethernet CAUTION To perform Ethernet communications on the UG230, the option unit UG230A-DCL must be installed. • Transferring data in memory Data in memory can be transferred to the UG230 on the Ethernet or to the PLCs linked to the UG230 as a host by using macro commands (EREAD/EWRITE). Ethernet 5 SYSTEM F1 F2 F3 F4 F5 F6 F7 Connections POWER RS-232C RS-485 • Communications between the server and the UG230 - “HKEtn10.
5-10 9. Ethernet - Screen data can be transferred from the UG00S-CW editor on the server to the UG230. Server UG00S-CW Ethernet SYSTEM F1 F2 F3 PROGRAMMER F4 F5 F6 F7 Ethernet-ready PLC POWER RS-232C RS-485 PROGRAMMER • Communications between the Ethernet-ready PLC and the UG230 - The UG230 can communicate with the PLC on the Ethernet.
6 POD Operations 1. Operational Procedures 2.
1. Operational Procedures 1. 6-1 Operational Procedures POD Operation Follow the procedure below to operate the POD. 1. Installation and wiring For details, refer to Chapter 3. 2. Connection with devices including a PLC and a temperature controller For instructions and precautions on wiring between the POD and other devices, refer to the separate User’s Manual (FEH380). 3. POD power-on • New POD 6 4. Screen data creation and transfer • New POD Refer to “Initial Screen” (page 6-2).
6-2 1. Operational Procedures Initial Screen When the power of POD is turned on for the first time, the Main Menu screen shown below on the left is displayed. Initial screen displayed when power is turned on for the first time Main Menu screen after transferring screen data Transferring Screen Data for the First Time There are some methods for transferring screen data for the first time. • UG230 only 1.
1. Operational Procedures 6-3 • UG230 + UG230A-DCL (option unit) 1. Transferring screen data via the UG00C-T or USB cable Transfer screen data from the computer while the initial screen is displayed. 2. Transfer screen data from a CF card. 1) Transfer screen data from the computer to a CF card. 2) Insert the CF card into the option unit. 3) Press the [CF Card (English)] switch. The “Card Menu” screen is displayed.
6-4 2. 2. Main Menu Screen Main Menu Screen The Main Menu screen is displayed when the POD is in the STOP mode. In this state, the POD is disconnected from the PLC and other external devices. Displaying the Main Menu Screen In the RUN Mode To bring up the Main Menu screen in the RUN mode, press the [SYSTEM] switch and then the [F1] switch while the vertical menu is displayed. Main Menu screen When the [SYSTEM] switch is disabled: Pressing the [SYSTEM] switch does not bring up the vertical menu.
2. Main Menu Screen 6-5 Main Menu Screen • The Main Menu screen indicates the UG230 model, system information, and screen data information. • The Main Menu screen is the system menu screen for transferring screen data between a personal computer and the UG230. When transferring screen data from a personal computer to the UG230, this Main Menu screen must be displayed. (However, if [Editor Port] is selected for [Modular Jack 1] or on-line editing is used, it is not necessary to bring up this screen.
6-6 1-1. 2. Main Menu Screen USB Test When the [USB Test] switch is pressed, the following screen is displayed. Moves back to the “I/O Test” screen. (See page 6-5.) This screen is used to check the status of USB-A (master port) connection. Checking the Connection Status If the lamp on the screen shows [No Connected] in blue, the device has not been connected to the USB port correctly. When the lamp shows [Connected] in red, the device is connected to the USB port correctly.
2. Main Menu Screen 6-7 Printer Test When a printer is connected to the USB-A port, a print test can be done. Check if the UG230 sends signals normally to the printer using the [Print] switch. The test is successful if a test page is printed without problems. Example: !"#$%&@ !"#$%&@ !"#$%&@ !"#$%&@ !"#$%&@ !"#$%&@ !"#$%&@ 1-2.
6-8 2. Main Menu Screen MJ2 Test RS-232C signal test 1. Slide the slide switch on the POD to the upper position for RS-232C. 2. Turn on the [MJ2] and [RS232C] switches under [Communication Port]. Communication Port CN1 RS232C MJ1 RS485 MJ2 3. Check the signals [RD] and [SD]. Wire inside MJ2 as shown below. MJ2 Signal Name Pin No. RD 7 SD 8 4. Press the [Self-Loop Test] switch. When the [OK] lamp lights up, the test is successfully completed.
2. Main Menu Screen 6-9 RS-422 signal test 1. Slide the slide switch on the POD to the lower position for RS-422. 2. Turn on the [MJ2] and [RS485] switches under [Communication Port]. Communication Port CN1 RS232C MJ1 RS485 MJ2 3. Check the signals [+RD], [−RD], [+SD] and [−SD]. Wire inside MJ2 as shown below. MJ2 Signal Name Pin No. +SD 1 −SD 2 +RD 7 −RD 8 4. Press the [Self-Loop Test] switch. When the [OK] lamp lights up, the test is successfully completed.
6-10 2. Main Menu Screen 3. Press the [Self-Loop Test] switch. When the [OK] lamp lights up, the test is successfully completed. CTS RTS CTS RTS NG OK NG OK Self-Loop Test Self-Loop Test * If the [NG] lamp lights up, consult your local distributor. RS-485 signal test MJ1 must be connected to MJ2 for an RS-485 signal test through MJ1. Therefore, perform a serial connection test to check that there is no problem with MJ2 before conducting an MJ1 test. 1.
2. Main Menu Screen 6-11 CN1 Test (with the option unit) RS-232C signal test Turn the [CN1] and [RS232C] switches on. Communication Port CN1 RS232C MJ1 RS485 MJ2 • SD/RD Test Check the signals [SD] and [RD]. 1. Install a jumper between pins 2 and 3 of CN1 on the backside of the UG230. 2. Press the [Self-Loop Test] switch. When the [OK] lamp lights up, the test is successfully completed.
6-12 2. Main Menu Screen RS-485 signal test Turn the [CN1] and [RS485] switches on. Communication Port CN1 RS232C MJ1 RS485 MJ2 • SD/RD Test Check the signals [SD] and [RD]. 1. Install a jumper between pins 12 and 24 and between pins 13 and 25 of CN1 on the backside of the UG230. 2. Press the [Self-Loop Test] switch. When the [OK] lamp lights up, the test is successfully completed.
2. Main Menu Screen 1-3. 6-13 SYSTEM & Function Switch Test Check operations of six switches provided vertically on the right side of the panel. Press the switch, and check that the lamp on the screen lights up while the switch is held down. 1-4. Touch Switch Test If a touch switch does not activate at all or if an operation is performed without pressing any touch switch, check that the touch switches on the UG230 panel are working properly. 6 1. Press the [Switch Check] switch.
6-14 2. Main Menu Screen Touch Switch Adjustment If a position different from the pressed position turns white on the touch switch test screen, follow the steps described below to adjust the touch switch position. 1. Hold down the [SYSTEM] switch and press the [F2] switch on the touch switch test screen. SYSTEM 3 X: 4 Touch Switch Adjustment Y: Fix F2 X: Reset Y: Return Return 1 2 2. Press on “1” that is flashing at the corner on the touch switch adjustment screen.
2. Main Menu Screen 2. 6-15 Card Menu Screen When the [Card Menu] switch on the Main Menu screen is pressed, the following “Card Menu” screen appears. This screen is used to transfer screen data between the UG230 and a CF card or a memory card. The Main Menu screen is displayed again. 1. 4. 5. 2. 3. 2. [Screen Data] switch Press this switch when transferring screen data between the UG230 and a CF card. 3.
6-16 2-1. 2. Main Menu Screen Card Recorder Menu Screen When the [Card Recorder Menu] switch on the “Card Menu” screen is pressed, the following “Card Recorder Menu” screen appears. This screen is used to transfer screen data between the UG230 and a memory card. The procedure for transferring data is described below. 1. Connecting the UG00P-MR Connect the UG00P-MR using the attached cable to the MJ port that is displayed in the “Port Selection” field. • MJ1: Connect the UG00P-MR to the MJ1 port.
2. Main Menu Screen 6-17 4. Data Selection and Transfer Selection In the “Transfer” field, select [Display <-- Card], [Display --> Card] or [Display <--> Card]. Press the desired switch to turn the switch on. Multiple switches can be pressed in the “Data Selection” field. Data selection Transfer selection 5. Starting Data Transfer Press the [Start] switch. Data transfer is started. During data transfer, the [Start] switch changes into [Busy] and flashes.
6-18 2-2. 2. Main Menu Screen Transferring Screen Data from a CF Card CF Card Folder Configuration Folders in the CF card are configured as shown below. *1 *2 Folder Name CF card Folder Name AAAAAAAA BBBBBBBB File Name DSP DSP0000.BIN CARD MCMHEAD.BIN MCMxxxx.BIN SRAM SRM0000.BIN MEMO MEMxxxx.BIN FFFFFFFF RECIPE SAMPLE HDCOPY RECxxxx.CSV xxxxxxxx.CSV SMPxxxx.BIN SMPxxxx.CSV HDxxxx.JPG HDxxxx.BIN BITMAP BMPxxxx.BIN JPEG xxxx.JPG JPxxxx.JPG SNAP VDxxxx.JPG WAV WAxxxx.
2. Main Menu Screen 6-19 Transferring Screen Data from a CF Card The procedure of transferring data between the UG230 and a CF card is described below. 1. Mounting the CF Card Insert the CF card into the CF card connector at the side of the UG230. * Do not remove or insert the CF card in the later steps. 2. Data selection Select [Screen Data]. When the lamp is red, it is selected. 3. Transfer selection Select [Display <-- Card], [Display --> Card] or [Display <--> Card].
6-20 2. Main Menu Screen 2. Check the folder name, free space, and CF card file information. If the correct folder is selected, move to step 4. • Folder Name Indicates the name of the currently selected folder. The access folder that is set for screen data defaults. If there is no screen data, “DAT0000” defaults. • Rest Size Indicates the free space in the CF card. • CF Card File Information Indicates the information of the currently selected folder. 3.
2. Main Menu Screen 6-21 4. Press the [Select Data] switch. The [Data Selection] window is displayed and the [Select Data] switch changes to [Start]. Select the desired data, and press the [Start] switch. 6 Press the [OK] switch. The “Card Menu” screen is displayed. If any other message is displayed, refer to page 6-26. POD Operations To cancel the [Data Selection] window, press the [Return] switch. 5. During data transfer, the [Start] switch changes into [Busy] and flashes.
6-22 2. Main Menu Screen When [Display --> Card] is Selected: 1. When [Display --> Card] is selected, the “Card Transfer” screen is displayed. Flashes during communication with the CF card. Indicates the name of the currently selected folder. Indicates the free space in the CF card. Starts transferring data [Display --> Card]. Moves back to the previous screen. Indicates the information of the currently selected folder. If there is no screen data, this field becomes blank. 2.
2. Main Menu Screen 6-23 When [Display <--> Card] is Selected: 1. When [Display <--> Card] is selected, the “Card Transfer” screen is displayed. Screen data used for comparison is that in the DSP folder under the folder having the same name as the access folder that is set by the UG00S-CW editor. Flashes during communication with the CF card. Indicates the name of the currently selected folder. Indicates the free space in the CF card. Starts transferring data [Display --> Card].
6-24 2-3. 2. Main Menu Screen Saving Backup Copies of SRAM In this section, the procedure for saving backup copies of the SRAM memory for battery replacement is explained. 1. Press the [SRAM] switch on the “Card Menu” screen. When the lamp is red, it is selected. 2. Select [Display <-- Card], [Display --> Card] or [Display <--> Card]. Data selection Transfer selection 3. The “SRAM Transfer” screen is displayed.
2. Main Menu Screen 6-25 • When [Display <-- Card] is selected, the following screen is displayed. Indicates the name of the currently selected folder. Indicates the free space in the CF card. Used for checking or renaming folder names. Starts transferring data [Display <-- Card]. Moves back to the previous screen. Flashes during communication with the CF card. Indicates the name of the currently selected file. 2) The “Select Folder” screen is displayed as shown on page 6-20.
6-26 2-4. 2. Main Menu Screen Messages during Data Transfer If an error occurs during data transfer, the message window shown on the right is displayed. The kinds and the contents of the messages are shown below. The same messages are used for the memory card and CF card. When using the CF card, the “memory card” in the explanation should read as the “CF card”. Message Work normally finished. Contents The specified operation has been concluded normally.
2. Main Menu Screen 3. 6-27 Communication Parameter Screen When the [Comm. Para.] switch on the Main Menu screen is pressed, the “Comm. Param.” screen, shown below, is displayed. This screen is used to check the UG230 communication parameter settings. The Main Menu screen is displayed again. Communication parameter setting 6 POD Operations Multi-link 2 or multi-link settings Displayed when [Multi Link] or [Multi Link 2] is selected for [Connection] on the [Comm.
6-28 4. 2. Main Menu Screen Extension Program Information When the [Extension] switch on the Main Menu screen is pressed, the following “Extension Prog. Info.” screen appears. The driver setting and parameter setting for temperature controller/PLC2Way communication, ladder transfer function, Modbus slave communication, etc. are displayed.
2. Main Menu Screen 5. 6-29 Ethernet (Optional) CAUTION When performing Ethernet communication on the UG230, the option unit UG230A-DCL must be installed. The “Ethernet Information” screen is displayed by pressing the [IP Address (English)] switch on the initial screen when transferring screen data via Ethernet for the first time, or by pressing the [Ethernet Information] switch on the Main Menu screen when transferring screen data to a UG230 equipped with the option unit UG230A-DCL. 5-1.
6-30 5-2. 2. Main Menu Screen IP Address Setting IP address (number for identifying UG230 on the network) setting is required before conducting communications via Ethernet. The setting procedure varies depending on the screen data conditions. [ IP Setting] is checked in the [Unit Setting] window on the editor. No Network table is set on the editor. Yes Network table is set on the editor.
2. Main Menu Screen 6-31 Setting 1 The Ethernet screen is displayed. Used for checking the 10BASE-T interface. Normal: Connect Error: Disconnect Cursor switches Increment/Decrement switch for the value in the cursor position 6 Determines the setting such as IP address, and moves back to the Main Menu screen. 1. Open the “Ethernet” screen from the “Ethernet Information” screen using the [Ethernet] switch. 2. Set the IP address and other necessary options. 3.
6-32 2. Main Menu Screen Setting 2 The Ethernet screen is displayed. Used for checking the 10BASE-T interface. Normal: Connect Error: Disconnect Cursor switches Increment/Decrement switch for the value in the cursor position Determines the setting such as IP address, and moves back to the Main Menu screen. By pressing the [IP Address Setting] switch, the desired IP address can be selected from the network table. The switch changes into [Select IP Address from Network Table.].
2. Main Menu Screen 6-33 Set the IP address on the Main Menu screen. 1. Press the [Ethernet] switch on the Main Menu screen to bring up the Ethernet screen. 2. Change the switch on the screen into [Select IP Address from Network Table.]. 3. Select the desired IP address by changing the network table number. 4. Press the [Setting Finished] switch to move back to the Ethernet screen. Setting 3 Set the IP address on the editor. 1.
6-34 2. Main Menu Screen Setting 4 Set the IP address on the editor. 1. On the editor, chick [System Setting], [Unit Setting] and [IP Address Setting]. The [IP Address Setting] dialog is displayed. 2. Check [ IP Setting]. 3. Check [ Select IP Address from Network Table]. Enter the network table number with which POD’s IP address is registered. 4. Click the [OK] button and transfer the screen data.
2. Main Menu Screen 6-35 Changing the IP Address Temporarily The IP address can be changed temporarily on the POD screen. The screen to be used varies depending on the method of IP address setting (page 6-30). Setting 1/2 Select [IP Address Setting].
6-36 6. 2. Main Menu Screen SRAM/Clock • To use the built-in clock of the UG230, it is necessary to select [SRAM/Clock Setting] from the [System Setting] menu and make the SRAM/clock setting. For the setting procedure, refer to the User’s Manual (FEH376). • Be sure to set the battery when using the built-in clock of the UG230. Without battery, the contents in the SRAM or clock data will not be retained.
2. Main Menu Screen 6-37 Date and Time Setting 1. Move the cursor using the [←] / [→] switch, and change the value by pressing the [+] / [−] switch. 2. When the desired date and time are set, press the [Set] switch to determine the setting. 3. The calendar data is updated as set. Initializing SRAM When the SRAM memory or cassette is initialized, the data contained is cleared. Double-check before initializing the SRAM memory or cassette. 1. Press the [Format] switch and the [Execute] switch. 2.
6-38 7. 2. Main Menu Screen Extended Function Setting When the [Editor: MJ1] switch on the Main Menu screen is pressed, the following “Extended Function Setting” screen appears. Set the baud rate to be used when transferring screen data between the UG230 and a modem. 1. Select the desired baud rate using the [↑] / [↓] switch, and press the [Setting Finished] switch.
7 Error Correction 1. Error Messages 2.
7-1 1. Error Messages 1. Error Messages There are five kinds of error messages displayed on the UG30 series: 1. Communication error 2. Check 3. Warning 4. SYSTEM ERROR 5. Touch switch is active 1. Communication Error * When you go to [Comm. Parameter], bring up the [Detail] tab window and set [Continue] for [Comm. Error Handling], a screen like the one shown below is displayed.
7-2 1. Error Messages Error Message Contents Solution Error code received The PLC sent an error code (NAK). Examine the PLC error code and solve the problem. Break The PLC’s SD (TXD) remains at the low level. Examine the connection between the PLC’s SD (TXD) and the UG series RD (RXD). Invalid memory (applicable to Mitsubishi CPU) You specified an address that exceeds the memory range of the PLC that you are linked to. Check the type and range of memory that you set.
1. Error Messages 2. 7-3 Check Error Message Contents Screen No. Error Data has some error. Error : XX (XX : XXX) Solution There is no setting for the received screen. At the start of communications, the UG30 series regards the value in the read area “n + 2” as the screen number. Check that the value in the read area “n + 2” is an existing screen number on the PLC. There is an error in the created screen data. “Error : XX (XX : XXX)” indicates the edited screen and the contents of the error.
7-4 4. 1. Error Messages SYSTEM ERROR When a system error is detected, the following error screen is displayed.
2. Troubleshooting 2. 7-5 Troubleshooting In the Event of an Error Perform the steps below: 1. If the current error matches a symptom in the following table, correct it by following the instructions provided. 2. If the error does not match the symptoms in the table, contact your local distributor. Please provide the distributor with the information on the POD model, serial number, symptom of the error, error message (if shown), etc.
7-6 2. Troubleshooting Symptom “SYSTEM ERROR: xx” occurs. SYSTEM ERROR : XX TEA : XXXXXXXX EXPEVT : XXXXXXXX SSR : XXXXXXXX SPC : XXXXXXXX R0 : XXXXXXXX R1 : XXXXXXXX R2 : XXXXXXXX R3 : XXXXXXXX R4 : XXXXXXXX R5 : XXXXXXXX R6 : XXXXXXXX R7 : XXXXXXXX R8 : XXXXXXXX R9 : XXXXXXXX R10 : XXXXXXXX R11 : XXXXXXXX R12 : XXXXXXXX R13 : XXXXXXXX R14 : XXXXXXXX R15 : XXXXXXXX Cause Solution The following causes are probable, depending on the symptoms. 1) Turning the power off and back on corrects the error.
2. Troubleshooting Symptom Screen data cannot be transferred. 7-7 Cause Solution 1) Screen data transfer has never succeeded. ↓ There may be some errors in the settings on the computer. 1) In the [Transfer] dialog box on the editor, decrease the baud rate by one level. Also check that the correct COM port is selected. 2) Screen data transfer was possible, but is disabled now. ↓ The POD may be faulty. Or, there may be some errors in settings.
7-8 2. Troubleshooting Please use this page freely.
8 Inspection and Maintenance 1. Inspection and Maintenance 2.
1. Inspection and Maintenance 1. 8-1 Inspection and Maintenance DANGER Be sure to turn off the power before conducting inspection or maintenance. Failure to do so could cause an electric shock or damage to the unit. Daily Inspection • Check that the screws on the POD are tightened firmly. • Check that the connectors and terminal screws used for connection with other devices are tightened firmly.
8-2 2. 2. Warranty Policy Warranty Policy Inquiries about Failure Please direct inquiries about failure or repair to your local distributor. Your information on the POD model, serial number, symptom of the failure, error message (if shown), etc. will be appreciated. Warranty Period The product is under warranty for one year after the date of purchase or delivery to the specified place.
Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, Japan Phone: +81-3-5435-7135 ~ 8 Fax: +81-3-5435-7456 ~ 9 URL: http : // www.fujielectric.co.jp / fcs / eng Information in this manual is subject to change without notice.
