Product Manual
Table Of Contents
- Section 1: Safety Rules & General Information
- Section 2: General Information and Setup
- A complete specification sheet is included in the documentation provided with the unit at the time of purchase. For additional copies, contact your nearest authorized dealer, or contact Generac Customer Service at 1-888- 436-3722 (1-888-GENERAC), or ...
- Emissions
- Remove Contents from Carton
- Installing Brush Deck
- Removing Brush Deck
- Maintenance Meter Installation
- Adding Oil
- Adding Fuel
- Checking Tire Pressure
- Connecting Battery Cable
- Handlebar Height Adjustment
- Deck Pivot Bolt Check/Adjustment
- Steering Brake Burnishing
- Blade Clutch Burnishing
- High Altitude Replacement Kit
- Section 3: Operation
- Operation and Use Questions
- Controls and Symbols
- Before Starting Engine
- Starting Unit
- Engaging Wheel Drive
- Engaging Mower Blade
- Disengaging Mower Blade
- Stopping the Engine
- Operating Steering Brakes
- Steering wit h Brake Assist
- Traction Control with Brakes
- Setting Parking Brake
- If Mower Gets Stuck
- Mowing on Slopes
- Deck Pivot Bolt Adjustment for Aggressive Mowing Conditions
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- Section 4: Maintenance and Troubleshooting
- Maintenance
- Operating the Maintenance Meter
- Air Filter Maintenance
- Changing Engine Oil and Filter
- Servicing Spark Plug
- Idler Arm Lubrication
- Cable Lubrication
- Adjusting Traction Drive Cable
- Adjusting Shift Cables
- Replacing Drive Belt
- Removing Wheels
- Replacing Mower Blade
- Replacing the Mower Blade Pulley
- Adjusting Brake Cables
- Adjusting Brake Pads
- Adjusting Caliper Alignment
- Battery Care
- Troubleshooting
10 Owner’s Manual for Field and Brush Mower
General Information and Setup
Handlebar Height Adjustment
All units are shipped with the handlebar set to the highest
position. To adjust the handlebar to lower positions:
1. See Figure 2-20. Remove rear handlebar bolt (A)
with a 9/16 in wrench from both sides of the unit.
Figure 2-20. Handlebar Height Adjustment
2. Loosen front handlebar bolt (B) on both sides of
the unit. Do not remove.
3. Align handlebar rear hole to handlebar low position
hole (C) in the frame.
4. Reinstall rear bolts on both sides of the unit.
5. Tighten front and rear bolts on both sides of Unit.
Deck Pivot Bolt Check/Adjustment
NOTE: Deck carriage bolts should be adjusted to the
lowest setting for easy to moderate mowing. For instruc-
tions on aggressive mowing see Deck Pivot Bolt
Adjustment for Aggressive Mowing Conditions
Verify the machine had been shipped with the deck pivot
carriage bolts installed at the lowest position. If they are
not in the lowest position, perform the following proce-
dure on both deck pivot bolts:
1. See Figure 2-21. Hold the square portion of car-
riage bolt (A) using a 1/2 in wrench.
Figure 2-21. Carriage Bolt and Locknut
2. Turn locknut (B) up to bottom of bolt head (C) using
a 3/4 in wrench.
3. Turn the carriage bolt down using a 1/2 in wrench
until threaded end contacts deck bracket.
4. Hold the square portion of carriage bolt (A) using a
1/2 in wrench.
5. Tighten locknut (B).
Steering Brake Burnishing
Brake pads and rotors must be burnished during first use.
To burnish the steering brake system:
1. See Starting Unit. Shift unit into second gear.
2. Engage traction drive lever to drive the machine
forward.
3. Apply both brakes equally with moderate force and
hold brakes on for 100 ft (30.5 m).
4. Release brakes for 25 ft (7.6 ft).
5. Reapply both brakes equally with moderate force
and hold brakes for 100 ft (30.5 m).
Blade Clutch Burnishing
The blade clutch must be burnished before initial use for
optimum engaging and braking action.
NOTE: The machine must be fully assembled and set up
before performing the burnishing procedure.
1. Start the engine and set the machine to half throt-
tle. See Starting Unit.
2. Engage blade clutch for two seconds, disengage
and let cool down for 10 seconds.
3. Repeat step 2 for 50 cycles.
High Altitude Replacement Kit
At high altitude, standard carburetor air-fuel mixture will
be too rich. A rich mixture decreases performance,
increases fuel consumption, fouls the spark plug and
causes hard starting. Operation at high altitude for
extended periods of time, may increase emissions.
Proper operation at higher altitudes can be improved by
installing an altitude kit when required. See Table 2:
High Altitude Replacement Kit
Table 2 – High Altitude Replacement Kit
Kits can be obtained by contacting Generac Customer
Service at 1-888-436-3722 (1-888-GENERAC), or
www.generac.com. Kits must be installed by a qualified
individual.
NOTE: If a
carburetor
is
replaced, the proper high altitude
kit
jet will
need
to be
installed into the replacement
carburetor.
NOTE: The warranty may be void if installation of a
high altitude kit is not made for high altitude use.
005839
A
B
C
005840
A
B
C
Altitude Range Part Number
0-5000 ft Not required
5000-8000 ft 10000035259