Operator’s Manual with Maintenance Schedule Fourth Edition Second Printing Part No.
Operator’s Manual Fourth Edition • Second Printing Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. If you have any questions, call Genie Industries. Contents Page Safety Rules .............................................................. 1 Pre-operation Inspection ............................................ 4 Function Tests ..................................
Fourth Edition • Second Printing Operator’s Manual Safety Rules Warning Failure to obey the instructions and safety rules in this manual may result in death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. Know and understand the safety rules before going on to the next section. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use.
Operator’s Manual Fourth Edition • Second Printing SAFETY RULES GH 3.8: Do not exceed rated load capacity of 136 kg / 300 lbs. GH 5.6: Do not exceed rated load capacity of 113 kg / 250 lbs. Tip-over Hazards Do not use this machine to lift people. This machine is intended for lifting material only. Do not place ladders or scaffolds against any part of this machine. Do not stand on the platform. Do not use this machine on a moving or mobile surface or vehicle.
Fourth Edition • Second Printing Operator’s Manual SAFETY RULES Collision Hazards Damaged Machine Hazard Do not lower the platform unless the area below is clear of personnel and obstructions. Do not use a damaged or malfunctioning machine. Do not raise the platform unless the load is centered and secured with rope or straps. Do not stand under or allow personnel under the machine when the load is raised. Improper Use Hazard Do not leave the machine unattended.
Operator’s Manual Fourth Edition • Second Printing Pre-Operation Inspection Fundamentals The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. This inspection is designed to discover if anything is apparently wrong with a machine before the operator tests it. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection.
Fourth Edition • Second Printing Operator’s Manual PRE-OPERATION INSPECTION Pre-operation Inspection o Be sure that the operator’s manual is complete, legible and available for reference. o Be sure that all decals are legible and in place. See Decals section. Check the following components or areas for damage, improperly installed or missing parts and unauthorized modifications: Visually inspect all machine components.
Operator’s Manual Fourth Edition • Second Printing Function Tests Function Tests If any of the results listed under the following steps are not observed or any other malfunction is discovered, the machine must be tagged and removed from service. Setup Do Not Operate Unless: 1 Select a firm, level area free of obstructions. You learn and practice the principles of safe machine operation contained in this operator's manual. 2 Stand the machine up on its base.
Fourth Edition • Second Printing Operator’s Manual FUNCTION TESTS 6 Spin the pressure regulator connecting nut onto the CO2 tank valve stem and hand tighten. It is not necessary to use a wrench. Tip-over hazard. The pressure regulator operating pressure is preset for the maximum load capacity of the machine. Modifying or using any other pressure regulator or compressor in excess of 600 kPa / 90 psi service could result in death or serious injury. Use only Genie approved replacement parts.
Operator’s Manual Fourth Edition • Second Printing Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous situations: · drop-offs or holes · bumps, floor obstructions or debris · sloped surfaces You learn and practice the principles of safe machine operation contained in this operator's manual. · unstable or slippery surfaces · overhead obstructions and high voltage conductors 1 Avoid hazardous situations.
Fourth Edition • Second Printing Operator’s Manual Operating Instructions Operating Instructions This machine is intended for use as a material lift only. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. When new, the machine may be stiff due to tight seals and packings. The machine will function smoother after use. The machine is heavily lubricated during manufacture to assure long lasting and smooth performance.
Operator’s Manual Fourth Edition • Second Printing OPERATING INSTRUCTIONS Manual Lowering 1 Open the manual dump valve on top of the hand control. Storage Instructions 1 Completely lower the platform. Close the CO2 tank valve by turning the handle clockwise. Remove the platform and CO2 tank. Disconnect the hose and hand control and coil it on the clips under the platform. 2 Support the cylinder assembly with one hand. With the other hand, release the nearest leg lock.
Fourth Edition • Second Printing Operator’s Manual Maintenance Schedule Maintenance Schedule Daily Inspect and, if necessary, tighten the following components: fittings, hoses, fasteners. Inspect the leg locks to be sure that they move freely and the springs function properly through their entire range of motion. Inspect the casters and the caster brakes. Monthly Visually inspect the felt wipers. Remove debris and clean as necessary. Part No.
Operator’s Manual Fourth Edition • Second Printing Decals Decal Inspection Use the pictures on this page to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions. Part No. Description Quantity 32305 Warning - Machine Safety 1 38149 Label - Patents 1 52980 Cosmetic - Genie Super Hoist 1 82960 Warning - Machine Safety 1 38149 52980 32305 or 82960 12 Serial Plate Genie Super Hoist Part No.
Fourth Edition • Second Printing Operator’s Manual Specifications Genie Super Hoist 3.8 Genie Super Hoist 5.6 Height 41 in 1.04 m Platform length 19 in Platform width Base width, corner to corner Load capacity Lifting height Height 54 in 1.37 m 48 cm Platform length 19 in 48 cm 24 in 61 cm Platform width 24 in 61 cm 53 in 1.35 m Base width, corner to corner 53 in 1.35 m 300 lbs 136 kg Load capacity 250 lbs 113 kg 12 ft 55/8 in 3.8 m Lifting height 18 ft 41/2 in 5.
Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie Scandinavia Phone +46 31 3409612 Fax +46 31 3409613 Genie France Phone +33 (0)2 37 26 09 99 Fax +33 (0)2 37 26 09 98 Genie Iberica Phone +34 93 579 5042 Fax +34 93 579 5059 Genie Germany Phone +49 (0)4202 88520 Fax +49 (0)4202 8852-20 Genie U.K.
