I EN I RON Owner's 6OOOW ® Manual PROPANI- (_ENERATOR P|easeread Slidsavethese|listruet|elis, HAVEOUESTIOHS ORHEEDSERVICE DO HOTRETURNTOSTORE! PL_SE CALLTOLLFREE," 888.896.6881 www. GentronUSA.
G Carbon Using a generator Monoxide indoors WILL KiLL YOU iN MINUTES. Carbon Monoxide Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO. • NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas.
6000W Pro ane Generator Table of Contents Topic Page Limited Warrant 3 Safety Guidelines 5 General Precautions 6 Assembly 15 Battery 17 Propane Connection 18 Operation/Starting 19 Inspection, Generator Cleaning and Maintenance 25 Installation 26 Compliance 28 Specifications 29 Part Lists 30 WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING.
Owner's anual Limited Warranty GENTRON® warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e.
6000W Propane Gener; Limited Warranty THIS WARRANTY ,, Merchandise :or (cont'd) DOES NOT COVER: sold as reconditioned, used as rental equipment ,, Expendable parts or accessories supplied with the product inoperative or unusable after a reasonable period of use. or floor display models.
Owner's Manual Safety Guidelines = Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These important Safety instructions! Read and understand all of these safety instructions. sure to retain them for future use.
6000W General Propane Generator Precautions WARNING! FAILURE TO FOLLOW THESE iNSTRUCTiONS SEVERE iNJURY OR DEATH. CAN RESULT iN DANGER Carbon Using a generator indoors Monoxide WiLL KiLL YOU iN MINUTES. Carbon Monoxide Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO.
OwneF s General Precautions al'lual (cont'd) Fuel and Oil (cont'd) • Do not smoke, or allow sparks, flames or other sources tank. Fuel vapors are explosive. of ignition around the engine and fuel Keep grounded conductive objects, such as tools, away from exposed, live electrical connections to avoid sparking or arcing. These events could ignite fumes or vapors. parts and Do not refill the fuel tank while the engine is running or while the engine is still hot.
6000W Propane General Precautions Generator (cont'd) Work Area + Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. + Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. + Keep bystanders, children, shields as needed. Electrical and visitors away while operating a generator.
Owner's General Precautions Electrical Safety (cont'd) anual (cont'd) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. The generator must be earth-grounded for fixed installations in accordance electrical codes and standards before operation. Do not attempt soggy ground.
6000W Pro ane Generator General Personal Precautions Safety (cont'd) (cont'd) = Avoid accidental starting. Make sure the power switch is in its "OFF" position, the spark plug wire when not in use. and disconnect • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury. Do not overreach. Keep proper footing and balance at all times. Use safety equipment. Always wear eye protection.
Owner's General Precautions Manual (cont'd) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact GENTRON® immediately for a replacement. Generator service must be performed only qualified repair personnel. performed by unqualified personnel could result in a risk of injury. Service or maintenance When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual.
6000W Propane General Precautions installation Generator (cont'd) (cont'd) If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. should not be run outdoors without protection to the generator and wiring conduit. It • The generator weighs 201 Ibs (approx). Two or more people should assist when moving or lifting this product. Never lift the generator using the engine or alternator lifting lugs.
Owner's General Precautions Mechanical anLlal (cont'd) (cont'd) • Do not operate the generator with safety guards removed. attempt to reach around the safety guard for maintenance While the generator is running, do not or any other reason. Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly. Keep access doors on enclosures closed and locked when access is not required.
General Precautions _cont'd) Extension Cord If an extension cord (not incnuded) is used, make sure to use onny UL approved correct gauge and Uength according to the foUlowing tame: Namepnate Amps {@ fuji moad) Oft,- 50ft, 0_5 16 Cord Lengths 50 ft,-i00 AWG ft. 16 Awe 100 ft,-150 72 ft. AWG 5.1 - 8 16 AWG 14 AWG 10 AWG 8.1 - 12 14 AWG 12 AWG - 10 AWG - 10 AWG - 12.
Owner's Manual Assembly Wheel and handle assembly: 1) CONTENTS: Spark plug Tool + Rod, 2 axles, 2 washers, 4 cotter pins, 2 wheels, Stand, 4 bolts 4 nuts, and Propane line. 2) Thread nut thru stand and frame of the generator. 3) Thread the nuts onto the bolts. 4) Install axle and push cotter pin thru hole in frame and axle. 5) Install wheel and washer. 6) Install cotter 15 pins.
6000W Pro ane Generator Assembly Wheel and handle assembly: 7) Handles should be already installed. 8) Twist and pull out to use handles.
Owner's ual To start this generator with th electric start you will need a battery (not included)_ You can use a 12v Lawn Tractor Battery with the following specifications: The dimensions are Wx7.5" DxS" Hx7"(including terminals). A rated cranking amperage of 200_ Terminals are regular, not reversed. Note: Using a battery not designed for this unit may void warranty. Also this generator can also be started with the pull start. Photos below demonstrate battery plate attachment.
6000W Pro ane Generator Propane Connection Propane hose connection Propane Cylinder (NOTE: This is your Propane Intake Valve common propane BBQ cylinder) Step 1 Step 2 Insert other end of hose to Insert hose connection to generator and tighten. Generator the propane Propane 18 Hose. (Included) cylinder & tighten.
Owner's Manual Operation Purge button Outlets Voltage Fuel Intake Meter Valve Pull Start Key Start Key Start Circuit Breaker NOTE: THE PARTS LISTED ABOVE ARE HELPFUL CONTROLS MENTIONED BELOW. FOR LOCATING THE CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH OIL OF A HIGH QUALITY SAE 10W=30 GRADE ENGINE OIL. TO DO SO, UNSCREW AND REMOVE THE ENGINE'S OIL DIPSTICK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE.
6000W Operation Propane Generator (cont'd) Starting Instructions Connect the propane hose from the bottle to the machine Pull the choke lever to the "START" Turn the fuel valve to the "START" Turn the valve on the propane cylinder all the way open position position Press the "PURGE" button for 3 seconds CONTINUEON NEXTPAGE 2O
Owner's Operation anual (cont'd) Starting Instrections 0 Battery Start: If battery is installed, turn the key to the START position & allow the engine to crank. When engine starts, release the key back to the RUN position. Recoil Start: Turn the key to the RUN Position. Pull the recoil starter to start. Move the choke lever to the "RUN" Turn the fuel valve to the "RUN" position.
6000W Propane Generator Operation Powering (cont'd) 120 Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage capacity (120VAC @ 42 AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
OwneF s anual Operation (cont'd) Powering 120/240 Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage capacity (120V/240 AC @ 42/21 AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
Propane Generator Operation (cont'd) Spark Plug Service in order to service the spark plug, you will need a spark plug wrench (commercially Recommended spark plugs: NHSP LD F7 RTC. To ensure proper engine operation, must be properly gapped and free of deposits. available). the spark plug 1. Remove the spark plug cap. 2. Use a spark plug wrench to remove the spark plug. 3. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped.
OwneP s Rual inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH iS iN iTS "OFF" POSiTiON. DISCONNECT THE SPARK PLUG WiRE FROM THE ENGINE. AND ALLOW SUFFiCiENT TiME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY iNSPECTiONS, MAINTENANCE, OR CLEANING. = Before each use, inspect the generator.
6000W Propane Generator Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR'S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY iS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNiT WiLL POWER. iF POWERING EXCEEDS THE GENERATOR'S CAPACITY, iT MAY BE NECCESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPERATE GENERATOR. Electrical and other permits may be required for the installation of emergency power systems.
Owner's Installation Supporting anLlal (cont'd) and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach the frame to the concrete slab using 3/8" diameter expansion anchor bolts (not supplied).
Propane Generator Compliance UNITED STATES ENVIRONMENTAL WASHINGTON, DC 20460 2006 Model Year Certificate Manufacturer: JIANGSU PROTECTION AGENCY, of Conformity JIANGDONG GROUP CO. LTD. Small SI Engine Family: 6JDGS.3892LA Certificate Number: JDG-NRSI-06-06 HC+NO× FEL: g/kW-hr NIA Date Issued:SEP 0 8 2D35 Merrylin Zaw-Mon, Director, Compliance Transportation and Air Quality. and Innovation Strategies Division, Office of Pursuant to Section 213 of Clean Air Act (42 U.S.C.
OwneP s anual Specifications AC electrical 120V/240V AC @ 42/21A 60Hz Current Output Continuous/Rated Wattage 5,000 Peak Wattage 6,000 Outlet Two 120VAC, 2 spring grounded One 120V twist-lock outlet One 120/240V AC twist-lock outlet Gasoline engine Horsepower 13 Type 4-cycle OHV air-cooled Displacement recoil & electric start 389cc Oil capacity 1.1 6 quart (1.1 liter) EPA approved yes Fuel Type Propane Fuel Capacity Running time 5 hrs 1/2 load (approx.) on 5 gal.
6000W Pro ane Generator Cylinder head system assy. (A) APA Parts No. Parts APG3560-A-01-JD No. Description JF340-A-01 HEAD COVER COMP.
Cylinder barrel (B) 2 APA Parts No. Parts No. Description APG3560-B-01-JD JF340-B-01 FLANGE BOLT(M6x14) APG3560-B-02-JD JF240-B-02 OIL LEVELSWITCHASSY. APG3560-B-03-JD JF240-B-03 O-RING (14mm) APG3560-B-04-JD JF340-B-02 FLANGE NUT (MIO) APG3560-B-05-JD JF390-B-03 CRANK CASE APG3560-B-06-JD JF340-B-04 BALL BEARING(6207) APG3560-B-07-JD JF340-B-05 WASHER(q_8.
6000W Pro ane Generator Crankcase cover system assy(C) 3 14 t5 2_ APA Parts No. APG3560-C-01-JD APG3560-C-02-JD APG3560-C-03-JD APG3560-C-04-JD Parts No.
Crankshaft system assy(D) i APA Parts No. Parts No.
6000W Pro ane Generator Piston and connecting (E) 10 5 APA Parts No. Parts No.
.1 Camshaft system assy(F) , 7 It!i @ APA Parts No. APG3560-F-01-JD APG3560-F-02-JD APG3560-F-03-JD APG3560-F-04-JD APG3560-F-05-JD APG3560-F-06-JD APG3560-F-07-JD APG3560-F-08-JD APG3560-F-09-JD APG3560-F-10-JD APG3560-F-11-JD APG3560-F-12-JD APG3560-F-13-JD APG3560-F-14-JD APG3560-F-15-JD Pa_s No.
6000W Pro ane Generator Recoil starter system assy(G) / APA Parts No. Parts No. Description RECOILSTARTERASSY. SETTINGSCREW SPRINGRETAINER PLATENSPRING STARTERDETENT DETENTSPRING RECOILSTARTERREEL STARTRETURNSPRING RECOILSTARTERCASECOMP.
Fan cover system assy(H) 4 24 ¸ _2 APA Parts No. Parts No. APG3560-H-O1-JD JF340-H-01 APG3560-H-O2-JD APG3560-H-O3-JD APG3560-H-O4-JD Description SHROUD JF340-H-02 JF340-H-03 JF340-H-04 FLANGE BOLT(M6 x 14) FAN COVERCOMP.
6000W Propane Generator Carburetor system assy.(I) @ 8 1 7 12 16 APA Parts No. APG3560-1-01-JD APG3560-1-02-JD APG3560-1-03-JD APG3560-1-04-JD APG3560-1-05-JD APG3560-1-06-JD APG3560-1-07-JD APG3560-1-08-JD APG3560-1-09-JD APG3560-1-10-JD APG3560-1-11-JD APG3560-1-12-JD Parts No.
Flywheel system Assy(J) 6 APA Parts No. Parts No.
6000W Pro ane Generator Ignition System Assy(K) 9 APA Parts No. Parts No. APG3560-K-O1-JD JF340-K-01 APG3560-K-02-JD JF340-K-02 APG3560-K-O3-JD JF340-K-03 APG3560-K-O4-JD JF340-K-04 Description NOISESUPPERSSORCAP ASSY. INGITION GOILASSY. STOP SWITCHCORD STOP SWITCHCORD HOLDER APG3560-K-OS-JD APG3560-K-O6-JD APG3560-K-O7-JD JF340-K-05 JF340-K-06 JF340-K-07 FLANGE BOLT(M6×25) CORD GROMMET CHARGECOIL ASSY.
StartermotorSystem assy(L) 1 3 APA Parts No. APG3560-L-O1-JD APG3560-L-O2-JD APG3560-L-03-JD Parts No. JF340-L-01 JF340-L-02 Description UNIT STARTERMOTOR CONTACTOR ASSY.
6000W Pro ane Generator Control APA Parts No. Parts No. APG3560-M-O1-JD JF340-M-OIB APG3560-M-O2-JD JF340-M-O2B APG3560-M-O3-JD JF340-M-03 APG3560-M-O4-JD JF340-M-04 APG3560-M-O5-JD JF340-M-05 APG3560-M-O6-JD JF340-M-06 APG3560-M-O7-JD JF340-M-07 APG3560-M-O8-JD JF340-M-08 APG3560-M-Og-JD JF340-M-09 APG3560-M-10-JD JF340-M-10 APG3560-M- 11-JD JF340-M-11 System Assy(M) Description CONTROLASSY. CONTROL BASECOMP.
Muffler System Assy. (N) @ APA APG3560-N-01-JD Parts No. Parts No. JD3800-B-01 Description FLANGE BOLT (M8×16) APG3560-N-02-JD JD3800-B-02 FLANGE BOLT (M6x12) APG3560-N-03-JD JD3800-B-03 MUFFLER STAY COME APG3560-N-04-JD JD3800-B-04 MUFFLER APG3560-N-05-JD JD3800-B-05 MUFFLER SIDE PROTECTOR APG3560-N-06-JD JD6500-A-01 MUFFLER INNER PROTECTOR APG3560-N-07-JD JD6500-A-02 JD3800-B-08 MUFFLER COUP. MUFFLER OUTER PROTECTOR APG3560-N-10-JD JD3800-B-09 JD3800-B-10 EX. PIPE GASKET EX .
6000W Pro ane Generator Air cleaner(O) 9 APA Parts No. APG3560-O-01-JD APG3560-O-02-JD APG3560-O-03-JD APG3560-O-04-JD APG3560-O-05-JD APG3560-O-06-JD APG3560-O-07-JD APG3560-O-08-JD APG3560-O-09-JD APG3560-O-10-JD Parts No.
m Owner's Manual Control panel (P) 3 4 7 _ 5 8 _9 APA Parts No. Parts No. Description APG3560-P-01 -JD APG3560-P-02-JD APG3560-P-03-JD APG3560-P-04-JD APG3560-P-05-JD APG3560-P-06-JD APG3560-P-07-JD APG3560-P-08-JD APG3560-P-09-JD JF200LPG-I-0 JD6500ELPG-A-01 JD6500BST-E-04 ELECTROMAGNETICVALVE SWITCHASSY. ENGINE SWITCH ASSY. VOLT METER ASSY.
6000W Pro ane Generator Frame(Q) 10 APA Parts No. APG3560-Q-01 -JD APG3560-Q-02-JD APG3560-Q-03-JD APG3560-Q-04-JD APG3560-Q-05-JD APG3560-Q-06-JD APG3560-Q-07-JD APG3560-Q-08-JD Parts No.
,i Owner's Manual Rotor Stator 3 17 APA Parts No. Parts No. Description APG3560-R-O1-JD JD6500-D-01 APG3560-R-O2-JD APG3560-R-O3-JD APG3560-R-O4-JD APG3560-R-OS-JD APG3560-R-O6-JD APG3560-R-O7-JD APG3560-R-OS-JD APG3560-R-O9-JD APG3560-R-10-JD APG3560-R-1I-JD APG3560-R-12-JD APG3560-R-13-JD APG3560-R-14-JD APG3560-R-15-JD APG3560-R-16-JD APG3560-R-17-JD APG3560-R-18-JD APG3560-R-19-JD APG3560-R-20-JD APG3560-R-21-JD APG3560-R-22-JD APG3560-R-23-JD JD6500-D-02 STATOR ASSY.
