Manual

2
Table of Contents
I. Component Identification ............................................................................................................................................... 5
II. Safety .............................................................................................................................................................................. 6
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS .................................................................................................................... 6
III. Product Application ...................................................................................................................................................... 6
IV. Location Requirements & Considerations.................................................................................................................. 7
GENERAL ......................................................................................................................................................................... 7
CLEARANCES AND ACCESSIBILITY .......................................................................................................................................... 8
FURNACE SUSPENSION ....................................................................................................................................................... 8
EXISTING FURNACE REMOVAL ............................................................................................................................................... 8
THERMOSTAT LOCATION ........................................................................................................................................................ 9
V. Combustion & Ventilation Air Requirements ............................................................................................................... 9
VI. Installation Positions ...................................................................................................................................................11
VII. Horizontal Applications & Considerations ................................................................................................................11
GENERAL ....................................................................................................................................................................... 11
DRAIN TRAP AND LINES .................................................................................................................................................... 11
LEVELING ....................................................................................................................................................................... 11
ALTERNATE VENT/FLUE CONNECTION .................................................................................................................................. 11
ALTERNATE ELECTRICAL AND GAS LINE CONNECTIONS ............................................................................................................ 12
DRAIN PAN ..................................................................................................................................................................... 12
FREEZE PROTECTION........................................................................................................................................................ 12
FURNACE SUSPENSION ..................................................................................................................................................... 12
VIII. Propane Gas /High Altitude Installations ............................................................................................................... 12
IX. Vent/Flue Pipe & Combustion Air Pipe ..................................................................................................................... 12
GENERAL ....................................................................................................................................................................... 12
DUAL CERTIFICATION: NON-DIRECT/DIRECT VENT .................................................................................................................. 13
MATERIALS AND JOINING METHODS ..................................................................................................................................... 13
PROPER VENT/FLUE AND COMBUSTION AIR PIPING PRACTICES ............................................................................................... 13
TERMINATION LOCATIONS ................................................................................................................................................... 13
CANADIAN VENTING REQUIREMENTS ..................................................................................................................................... 14
STANDARD FURNACE CONNECTIONS .................................................................................................................................... 14
ALTERNATE FURNACE CONNECTIONS .................................................................................................................................... 14
NON-DIRECT VENT (SINGLE PIPE) PIPING ........................................................................................................................... 15
DIRECT VENT (DUAL PIPE) PIPING ..................................................................................................................................... 17
VENT/INTAKE TERMINATIONS FOR INSTALLATION OF MULTIPLE DIRECT VENT FURNACES ................................................................ 18
CONCENTRIC VENT TERMINATION ........................................................................................................................................ 18
SIDE WALL VENT KIT ...................................................................................................................................................... 18
X. Condensate Drain Lines & Drain Trap ........................................................................................................................ 19
GENERAL ....................................................................................................................................................................... 19
UPRIGHT INSTALLATIONS .................................................................................................................................................... 20
HORIZONTAL INSTALLATIONS ................................................................................................................................................ 22
XI. Electrical Connections ................................................................................................................................................ 23
WIRING HARNESS ............................................................................................................................................................ 23
115 VOLT LINE CONNECTIONS ........................................................................................................................................... 23
24 VOLT THERMOSTAT WIRING ........................................................................................................................................... 24
24 VOLT HUMIDIFIER........................................................................................................................................................ 24
XII. Gas Supply and Piping.............................................................................................................................................. 24
GENERAL ....................................................................................................................................................................... 24
GAS PIPING CONNECTIONS ................................................................................................................................................ 25
PROPANE GAS TANKS AND PIPING ...................................................................................................................................... 26
XIII. Circulating Air & Filters ............................................................................................................................................ 27
DUCTWORK - AIR FLOW ................................................................................................................................................... 27
CHECKING DUCT STATIC ................................................................................................................................................... 27
BOTTOM RETURN AIR OPENING [UPFLOW MODELS] .............................................................................................................. 28
FILTERS - READ THIS SECTION BEFORE INSTALLING THE RETURN AIR DUCTWORK ..................................................................... 28
UPRIGHT INSTALLATIONS .................................................................................................................................................... 29
HORIZONTAL INSTALLATIONS ................................................................................................................................................ 29