C OM‐00636‐03 April 10 1980 Rev. C 12‐10‐2013 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST 10 SERIES PUMP MODEL 13A9‐B THE GORMAN‐RUPP COMPANY D MANSFIELD, OHIO www.grpumps.com GORMAN‐RUPP OF CANADA LIMITED D ST. THOMAS, ONTARIO, CANADA e1980 The Gorman‐Rupp Company Printed in U.S.A.
Register your new Gorman‐Rupp pump online at www.grpumps.com Valid serial number and e‐mail address required. RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below. Your Gorman‐Rupp distributor needs this information when you require parts or service.
TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY PAGE I - 1 SECTION A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE A - 1 INSTALLATION - SECTION B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE B - 1 Pump Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS (continued) PUMP MAINTENANCE AND REPAIR SECTION E . . . . . . . . . . . . . . . . . STANDARD PERFORMANCE CURVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PARTS LIST: Pump Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PUMP AND SEAL DISASSEMBLY AND REASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . Suction Check Valve Removal and Disassembly . . . . . . . . . . . . . .
10 SERIES OM-00636 INTRODUCTION Thank You for purchasing a Gorman‐Rupp pump. Read this manual carefully to learn how to safely install and operate your pump. Failure to do so could result in personal injury or damage to the pump. This pump is a 10 Series, semi‐open impeller, self‐ priming centrifugal model with a suction check valve. The pump is designed for handling corrosive liquids containing specified entrained solids, resi dues and slurries.
10 SERIES OM-00636 SAFETY ‐ SECTION A This information applies to 10 Series ba sic pumps. Gorman‐Rupp has no con trol over or particular knowledge of the power source which will be used. Refer to the manual accompanying the power source before attempting to begin oper ation. This manual will alert personnel to known procedures which require spe cial attention, to those which could damage equipment, and to those which could be dangerous to personnel.
OM-00636 Do not remove plates, covers, gauges, pipe plugs, or fittings from an over heated pump. Vapor pressure within the pump can cause parts being disen gaged to be ejected with great force. Al low the pump to cool before servicing. Overheating may produce dangerous fumes. Use extreme caution when vent ing the pump, or when removing covers, plates, plugs, or fittings. Overheated pumps can cause severe burns and injuries. If overheating of the pump occurs: 1. Stop the pump immediately. 2.
10 SERIES OM-00636 INSTALLATION - SECTION B Review all SAFETY information in Section A. Since pump installations are seldom identical, this section offers only general recommendations and practices required to inspect, position, and ar range the pump and piping. specific application.
OM-00636 10 SERIES PREINSTALLATION INSPECTION POSITIONING PUMP The pump assembly was inspected and tested be fore shipment from the factory. Before installation, inspect the pump for damage which may have oc curred during shipment. Check as follows: Lifting a. Inspect the pump for cracks, dents, damaged threads, and other obvious damage. b. Check for and tighten loose attaching hard ware. Since gaskets tend to shrink after dry ing, check for loose hardware at mating sur faces. c.
SERIES SUCTION AND DISCHARGE PIPING Pump performance is adversely effected by in creased suction lift, discharge elevation, and fric tion losses. See the performance curve on Page E‐1 to be sure your overall application allows pump to operate within the safe operation range. Materials Either pipe or hose maybe used for suction and discharge lines; however, the materials must be compatible with the liquid being pumped.
OM-00636 Suction Lines In Sumps If a single suction line is installed in a sump, it should be positioned away from the wall of the sump at a distance equal to 1‐1/2 times the diame ter of the suction line. If there is a liquid flow from an open pipe into the sump, the flow should be kept away from the suc tion inlet because the inflow will carry air down into the sump, and air entering the suction line will re duce pump efficiency.
10 SERIES DISCHARGE LINES Siphoning Do not terminate the discharge line at a level lower than that of the liquid being pumped unless a si phon breaker is used in the line. Otherwise, a si phoning action causing damage to the pump could result. Valves If a throttling valve is desired in the discharge line, use a valve as large as the largest pipe to minimize friction losses. Never install a throttling valve in a suction line.
OM-00636 matic air release valve in a below‐ground lift station), if a manual shut‐off valve is in stalled anywhere in a bypass line, it must be a full‐opening, ball‐type valve to pre vent plugging by solids. 10 SERIES moving the plug to prevent injury to per sonnel from hot liquid.
10 SERIES OM-00636 DISCHARGE PIPE CLEAN‐OUT COVER INSTALL AIR RELEASE VALVE IN HORIZONTAL POSITION 90_ LONG RADIUS ELBOW SUPPORT BRACKET BLEED LINE 1” (25,4 MM) DIA. MIN. (CUSTOMER FUR NISHED) DO NOT EX TEND BELOW PUMP OFF LIQUID LEVEL DISCHARGE CHECK VALVE PUMP DISCHARGE SELF‐PRIMING CENTRIFUGAL PUMP SUCTION LINE WET WELL OR SUMP Figure 3. Typical Automatic Air Release Valve Installation Connect the valve outlet to a bleed line which slopes back to the wet well or sump.
OM-00636 10 SERIES When checking alignment, disconnect the power source to ensure that the pump will remain inoperative. Adjusting the alignment in one direction may alter the alignment in another direc tion. Check each procedure after altering alignment. Coupled Drives When using couplings, the axis of the power source must be aligned to the axis of the pump shaft in both the horizontal and vertical planes. Most couplings require a specific gap or clearance between the driving and the driven shafts.
10 SERIES excessive power loss and possible bearing failure. Select pulleys that will match the proper speed ra tio; overspeeding the pump may damage both pump and power source. OM-00636 Belt Span Deflection Do not operate the pump without the guard in place over the rotating parts. Exposed rotating parts can catch cloth ing, fingers, or tools, causing severe in jury to personnel.
OM-00636 10 SERIES Table 1. Sheave Diameter (Inches) Deflection Force (Lbs.) Table 2. Sheave Diameter (Millimeters) Deflection Force (KG.) Belt Deflection Force Cross Section A,AX B,BX Smallest Sheave Diameter Range R.P.M. Range Uncogged Hy‐T Belts & Uncogged Hy‐T Torque Team Cogged Torque‐Flex & Machined Edge torque Team Belts Used Belt Used Belt New Belt 3.0 ‐ 3.6 1000‐2500 2501‐4000 3.7 2.8 5.5 4.2 4.1 3.4 6.1 5.0 3.8 ‐ 4.8 1000‐2500 2501‐4000 4.5 3.8 6.8 5.7 5.0 4.3 7.4 6.4 5.
OM-00636 10 SERIES OPERATION - SECTION C Review all SAFETY information in Section A. Follow the instructions on all tags, labels and decals attached to the pump. This pump is designed to handle corro sive liquids containing specified en trained solids, residues and slurries. Do not attempt to pump volatile, or flam mable liquids which may damage the pump or endanger personnel as a result of pump failure.
OM-00636 Consult the operating manual furnished with the pump power source before attempting to start the power source. If an electric motor is used to drive the pump, re move V‐belts, couplings, or otherwise disconnect the pump from the motor before checking motor rotation. Operate the motor independently while observing the direction of the motor shaft, or cool ing fan.
OM-00636 10 SERIES Block the suction line and start the pump. At oper ating speed the pump should pull a vacuum of 20 inches (508,0 mm) or more of mercury. If it does not, check for air leaks in the seal, gasket, or dis charge valve. Open the suction line, and read the vacuum gauge with the pump primed and at operation speed. Shut off the pump. The vacuum gauge reading will immediately drop proportionate to static suction lift, and should then stabilize.
10 SERIES OM-00636 TROUBLESHOOTING - SECTION D Review all SAFETY information in Section A. Before attempting to open or service the pump: 1. Familiarize yourself with this manual. 2. Disconnect or lock out the power source to ensure that the pump will remain inoperative. 3. Allow the pump to completely cool if overheated. 4. Check the temperature before open ing any covers, plates, or plugs. 5. Close the suction and discharge valves. 6. Vent the pump slowly and cautiously. 7. Drain the pump.
OM-00636 TROUBLE PUMP STOPS OR FAILS TO DELIVER RATED FLOW OR PRESSURE (cont.) PUMP REQUIRES TOO MUCH POWER PUMP CLOGS FREQUENTLY EXCESSIVE NOISE BEARINGS RUN TOO HOT PAGE D - 2 10 SERIES POSSIBLE CAUSE PROBABLE REMEDY Leaking or worn seal or pump gasket. Check pump vacuum. Replace leaking or worn seal or gasket. Impeller clogged. Free impeller of debris. Pump speed too slow. Check driver output; check belts or couplings for slippage. Pump running backwards.
10 SERIES OM-00636 PREVENTIVE MAINTENANCE Since pump applications are seldom identical, and pump wear is directly affected by such things as the abrasive qualities, pressure and temperature of the liquid being pumped, this section is intended only to provide general recommendations and practices for preventive maintenance. Regardless of the application however, following a routine pre ventive maintenance schedule will help assure trouble‐free performance and long life from your Gorman‐Rupp pump.
10 SERIES OM-00636 PUMP MAINTENANCE AND REPAIR ‐ SECTION E MAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WILL MAINTAIN PEAK OPERATING PERFORMANCE. STANDARD PERFORMANCE FOR PUMP MODEL 13A9-B Based on 70_F (21_C) clear water at sea level with minimum suction lift. Since pump installations are seldom identical, your performance may be dif ferent due to such factors as viscosity, specific gravity, elevation, temperature, and impeller trim.
OM-00636 10 SERIES SECTION DRAWING PARTS PAGE Figure 1.
10 SERIES OM-00636 PARTS LIST Pump Model 13A9-B (From S/N 733170 Up) If your pump serial number is followed by an “N”, your pump is NOT a standard production model. Contact the Gorman‐Rupp Company to verify part numbers. ITEM PART NAME NO. .1 2 3 4 5 .6 7 8 .9 10 11 12 .
OM-00636 PUMP AND SEAL DISASSEMBLY AND REASSEMBLY Review all SAFETY information in Section A. Follow the instructions on all tags, label and de cals attached to the pump. This pump requires little service due to its rugged, minimum‐maintenance design. However, if it be comes necessary to inspect or replace the wearing parts, follow these instructions which are keyed to the sectional view (see Figure E-1) and the ac companying parts list.
10 SERIES Back Cover Removal The wear plate (40) is easily accessible and may be serviced by removing the back cover assembly (44). Loosen the clamp bar screw (50) and remove the clamp bar (49). Pull the back cover and wear plate from the pump casing. Remove the back cov er gasket (51). Clean the mating surfaces of the back cover plate and pump casing. Inspect the wear plate and replace it if badly scored or worn. To remove the wear plate, disengage the hardware (41 and 42) securing it to the back cover.
OM-00636 Shaft and bearing disassembly in the field is not recommended. These operations should be performed only in a properly‐ equipped shop by qualified personnel. Remove the pedestal drain plug (34) and drain the bearing lubricant. Clean and reinstall the drain plug. Remove the slinger ring (18). Remove the pedestal mounting hardware from the base. Tie and tag any shims used under the mounting feet for leveling. Using snap ring pliers, remove the bearing retain ing ring (25) from the pedestal bore.
10 SERIES OM-00636 position the bearings on the shaft until fully seated against the shaft shoulders. To prevent damage during removal from the shaft, it is recommended that bearings be cleaned and inspected in place. It is strongly recommended that the bearings be replaced any time the shaft and bear ings are removed. Inspect the shaft for distortion, nicks or scratches, or for thread damage on the impeller end. Dress small nicks and burrs with a fine file or emery cloth.
OM-00636 Install the slinger ring (18) on the shaft. Lubricate the pedestal as indicated in LUBRICA TION at the end of this section. Seal Reassembly and Installation Clean the seal cavity and shaft with a cloth soaked in fresh cleaning solvent. Most cleaning solvents are toxic and flammable. Use them only in a well ven tilated area free from excessive heat, sparks, and flame. Read and follow all precautions printed on solvent contain ers. Inspect the impeller shaft for damage.
10 SERIES OM-00636 DISC SPRING SEALING WEDGE SEAL CLAMP IMPELLER GASKETS IMPELLER SHAFT SHAFT SLEEVE IMPELLER SHIMS STATIONARY SEAT RETAINER ROTATING ELEMENT SEAL PLATE Figure 3. Seal Assembly This seal is not designed for operation at temperatures above 160_F (71_C). Do not use at higher operating temperatures. Position the seal plate (16) on a flat surface with the impeller side down.
OM-00636 10 SERIES Pump Casing Installation Remove the hardware temporarily securing the seal plate to the pedestal. Install the same thick ness of pump casing gaskets (12) as previously re moved and secure the pump casing (1) to the seal plate (16) and pedestal (21) with the nuts (14). Do not fully tighten the nuts at this time. NOTE The back cover assembly must be in place to adjust the impeller face clearance. A clearance of .010 to .
10 SERIES LUBRICATION Bearings The pedestal was fully lubricated when shipped from the factory. Check the oil level regularly through the sight gauge (34) and maintain it at the middle of the gauge. When lubrication is required, add SAE No. 30 non‐detergent oil through the hole for the air vent (20). Do not over‐lubricate. Over‐lu brication can cause the bearings to over‐heat, re sulting in premature bearing failure.
For U.S. and International Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419-755-1280 International: +1-419-755-1352 For Canadian Warranty Information, Please Visit www.grcanada.com/warranty or call: 519-631-2870 THE GORMAN‐RUPP COMPANY D MANSFIELD, OHIO GORMAN‐RUPP OF CANADA LIMITED D ST.
