2002 Top Dry Service School GSI / Top Dry 2002 Service School Manual PNEG-1263 1
002 Top Dry Service School Contents Safety Pages..........................4 Product Updates...................5 Software Revisions..............10 Technical Data....................17 Software Diagnostics..........21 Warranty.............................
2002 Top Dry Service School 3
Safety 2002 Top Dry Service School Roof Damage Warning and Disclaimer GSI DOES NOT WARRANT ANY ROOF DAMAGE CAUSED BY EXCESSIVE VACUUM OR INTERNAL PRESSURE FROM FANS OR OTHER AIR MOVING SYSTEMS. ADEQUATE VENTILATION AND/OR "MAKEUP AIR" DEVICES SHOULD BE PROVIDED FOR ALL POWERED AIR HANDLING SYSTEMS. GSI DOES NOT RECOMMEND THE USE OF DOWNWARD FLOW SYSTEMS (SUCTION). SEVERE ROOF DAMAGE CAN RESULT FROM ANY BLOCKAGE OF AIR PASSAGES.
2002 Top Dry Service School Safety Grain Systems, Inc. recommends contacting your local power company, and having a representative survey your installation so the wiring is compatible with their system, and adequate power is supplied to your unit. Safety decals should be read and understood by all people in the grain handling area. The rotating blade, fire warning decals and voltage danger decal must be displayed on the fan can.
Safety 2002 Top Dry Service School READ THESE INSTRUCTIONS BEFORE OPERATION AND SERVICE SAVE FOR FUTURE REFERENCE 1. Read and understand the operating manual before trying to operate the dryer. Use Caution in the Operation of this Equipment The design and manufacture of this 2. Power supply should be OFF for service of electrical components. Use dryer is directed toward operator CAUTION in checking voltage or other procedures requiring power to safety.
Product Updates 2002 Top Dry Service School GSI / Top Dry Product Updates * * * Duct Work - See PNEG-1089 15HP 1PH Baldor Single Rotation Motor Plenum Hi-Limit \ Grain Hi-Limit 7
15 HP 1PH Baldor 8 2002 Top Dry Service School
2002 Top Dry Service School Plenum Hi-Limit 9
Grain Hi-Limit 10 2002 Top Dry Service School
2002 Top Dry Service School Software revisions Network Autoflow Display Board Software Revisions VERSION: 2.13 1) Added software for Watchdog ********************************************************************* VERSION: 2.12 RELEASE DATE: Sept 7, 2001 HEATER VERS – 1.09 IO VERS – 1.07 1) Increased the speed at which a "BIN HI OVERFLOW" warning is given which also brings up the correct warning on 2 wire installs. We started using 3 wires with version 1.
Software revisions 2002 Top Dry Service School VERSION: 2.03 RELEASE DATE: October 27, 1999 ***** NOTE: This software originated from 1.06 and is intended to fix version 2.00.***** 1) Added diesel option which if selected pulses the igniter relay on for about 1/2second after power to burner is on. 2) Took out option for modem string until it is needed. 3) Added safeties for thermistor shorts and opens.
2002 Top Dry Service School Software revisions VERSION: 1.00 RELEASE DATE: SEPTEMBER 16, 1997 1.) We changed resistor number 107 on the display board from 10K to 3.0K to allow the contrast to work without resetting the computer. 2.). Put in a contrast adjustment for the display. While turning the control power on, hold in on the screens key, and this will enter the contrast adjustment mode. Now use the UP/DOWN arrow keys to adjust.
Software revisions 2002 Top Dry Service School Series 2000 Autoflow Heater Software Changes SOFTWARE: SERIES 2000 AUTOFLOW HEATER BOARD VERSION: 1.10 DATE CHANGED: MAY 15, 2000 RELEASE DATE: MAY 15, 2000 1.) Added software for watchdog. NOTE: This must be used with display version 2.13. ********************************************************************* SOFTWARE: SERIES 2000 AUTOFLOW HEATER BOARD VERSION: 1.09 DATE CHANGED: MAY 15, 2000 RELEASE DATE: MAY 15, 2000 1.) Provided On-Off burner option.
2002 Top Dry Service School Software revisions ********************************************************************* SOFTWARE: SERIES 2000 AUTOFLOW HEATER BOARD VERSION: 1.05 DATE CHANGED: DECEMBER,1999 RELEASE DATE: DECEMBER,1999 1.) Made a selection for diesel burner. Ignition relay is pulsed on after burner starts to reset diesel module. ********************************************************************* SOFTWARE: SERIES 2000 AUTOFLOW HEATER BOARD VERSION: 1.04 RELEASE DATE: September, 1998 1.
Software revisions 2002 Top Dry Service School SOFTWARE: SERIES 2000 AUTOFLOW HEATER BOARD VERSION: 1.00 RELEASE DATE: OCTOBER 20, 1997 1.) When the three fan autoflow was introduced some of the rural drying centers were having problems dealing with copious amounts of initation current. The other problem complicating this precarious situation is that all fans must start simultaneously in order to prevent the last fan from rotating backwards.
2002 Top Dry Service School Technical Data GSI / Top Dry Technical data * Top Dry Sidewall Gauges * Top Dry Stiffener Gauges * Fan Blade Data 17
Technical Data 2002 Top Dry Service School NOMINAL DIA.
Technical Data 2002 Top Dry Service School NOMINAL DIA.
Technical Data 20 2002 Top Dry Service School
Software Diagnostics 2002 Top Dry Service School GSI / Top Dry Software Diagnostics * Series 2000 Batch Fan & Heater * Series 2000 Autoflow Display * Series 2000 Autoflow Fan & Heater 21
Software Diagnostics 2002 Top Dry Service School Series 2000 Batch Fan / Heater Initializing the Novram • Turn the Control Power “ off “. • Hold down the Program Temperature switch. • Turn the Control Power switch “on “ with the Program Temperature switch held down. You have two seconds to depress the Increase or Decrease switches at the same time. • The NOVRAM has been initialized. • Press the Program Temperature switch again. • • Press the Increase switch until 7 is on the display.
Software Diagnostics 2002 Top Dry Service School Series 2000 Batch Fan / Heater Programming Set-up Variables • Turn the Control Power “ off “ • Turn the Control Power switch “ on “ with the Program Temperature switch held down. • Press the Increase switch until 3 is on the display. • Press the Program Temperature switch again. • F or C will be displayed. • Use the Increase or Decrease switch to toggle between F or C. F - Temperatures displayed in Fahrenheit. C-Temperatures displayed in Celsius.
Software Diagnostics 2002 Top Dry Service School Series 2000 Batch Fan / Heater CAUTION: DO NOT ATTEMPT BELOW PROCEDURE WITH GAS LINE CONNECTED. Diagnostic Mode 24 • Turn the Control Power “ off “. • Hold down the Program Temperature switch. • Press the Program Dry time switch to engage the Fan starter-Fan will be displayed. • Press the Increase switch to make the ignitor spark-IN will be displayed. • Turn the Control Power switch “on “ with the Program Temperature switch held down.
Software Diagnostics 2002 Top Dry Service School Series 2000 Autoflow Display Keypad Test Control Switch Tests • Turn the Control Power “off”. • Turn the Control Power “off” . • Turn the Control Power switch “on” with the Help Switch pressed. • Turn the Control Power switch “on” with the Plenum and Grain Switches pressed. • The Keypad Switches can now be tested. • The Control Switches can now be tested.
Software Diagnostics 2002 Top Dry Service School Series 2000 Autoflow Fan / Heater CAUTION: DO NOT ATTEMPT BELOW PROCEDURE WITH GAS LINE CONNECTED. Diagnostic Mode • Turn the Control Power “ off “. • Hold down the Program Temperature switch. • Turn the Control Power switch “on “ with the Program Temperature switch held down. 26 • Press the Program Dry time switch to engage the Fan Starter. • Press the Program Temperature switch to start theIgnitor.
2002 Top Dry Service School THE GSI GROUP, INC. ("GSI") WARRANTS ALL PRODUCTS MANUFACTURED BY GSI TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF TWELVE MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER OF SUCH PRODUCTS. GSI'S ONLY OBLIGATION IS, AND PURCHASER'S SOLE REMEDY SHALL BE FOR GSI, TO REPAIR OR REPLACE, AT GSI'S OPTION AND EXPENSE, PRODUCTS THAT, IN GSI'S SOLE JUDGMENT, CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP.
2002 Top Dry Service School June 18th, 2002 28
