GReddy Turbo Kit 2007Nissan 350Z (VQ35HR) Twin TD06-20G 8cm2 Tuner Edition Custom tuning required for this kit ―1―
007 Nissan 350Z (VQ35HR) Twin TD06-20G 8cm2 Installation Manual Please read the entire manual before installing this kit. Application: Make Nissan Model 350Z Chassis Z33 • • Custom tuning required for this kit This GReddy Turbo Kit is designed only for the vehicles specified above. • Premium grade gasoline (91 octane or higher) is required with this Kit.
Parts List 1.Turbocharger TD06 SH-20G 8㎝2 2.Turbocharger 2 3.Intercooler TD06 SH-20G 8㎝ (Right Side) 1 (Left Side) 1 Type29 1 4.Waste gate (GReddy/TAIL) 0.45bar 2 5.Exhaust Manifold (Right Side) Ductile Iron Cast 1 6.Exhaust Manifold (Left Side) Ductile Iron Cast 1 7.Down Pipe (Right Side) (SS 60φ) 1 8.Down Pipe (Left Side) (SS 60φ) 1 (SUS42.7φ) 1 10.Waste gate Inlet Pipe (Left Side) (SUS42.7φ) 1 11.Waste gate Open pipe (Right Side) (SUS42.
28.Oil Pressure Hose SUS (R=600㎜、L=800㎜) 1Set 29.Oil Pressure Union Fitting 3-Way Fitting 2 30. 〃 1/8PT-1/8PT Straight 2 31. 〃 1/8PT-1/8PF Straight 1 32. 〃 1/8PT-1/8PF Male to Male 90° 1 33.Oil Pressure Banjo Fitting Male and Female (small) 2 34.Copper Washer 10φ (t=1.0) 10.5×18×1.
58.Aluminum Spacer t=10㎜ (P/S Cooler) 1 59. 〃 t=17㎜ (I/C Upper Bracket) 1 60. 〃 t=20㎜ (Horn) 1 61. 〃 t=28㎜ (P/S Cooler) 1 62.Straight Union 10φ (S-1 Blow By) 1 63. 16φ (S-2 Blow By) 1 〃 64.Check Valve (Nissan factory 47478-51E00) 1 65.Water Line Suction Connector 1 66.P/S Suction Connector 1 67.P/S Cooler 1 68.Tube Clamp 3 69.Washer Tank 1 70. 〃 Bracket A・B 1 set 71. 〃 Water Feed Tube A・B 1 set 72. 〃 Rubber Grommet 1 73. 〃 Rubber Cap 30φ 1 74.Exhaus
85.M6×15㎜ Stainless P=1.0 B S/W F/W - (O/R・EVAP・C-1・S-1・S-2) 8 86.M6×15㎜ Stainless P=1.0 B S/W F/W N (Washer Tank) 3 87.M6×25㎜ Stainless P=1.0 B S/W F/W - (P/S Cooler) 1 88.M6×40㎜ Stainless P=1.0 B - (P/S Cooler・Hone) 2 89.M8×15㎜ Stainless P=1.25 B S/W F/W N (Washer Tank) 1 90.M8×25㎜ Stainless P=1.25 B S/W - - (W/G OUT) 6 91.M8×25㎜ Stainless P=1.25 B S/W F/W N (W/G Bracket) 4 92.M8×30㎜ Stainless P=1.
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ―7―
33 34 35 36 37 38 39 40~43 44~49 50~57 58~61 62、63 64 65 66 67 68 69 70 71 ―8―
72 73 74 75 76 77 78 79 80 81 82 83 84 85~96 ―9―
2. Factory Parts Removal When removing the stock parts, make sure you read over the factory repair manual for proper procedures. 2-1 Disconnect the negative terminal of the battery. 2-2 Remove the under engine cover. 2-3 Drain the engine oil, coolant and power steering fluid. 2-4 Disconnect the air flow meter. 2-5 Remove the Air cleaner assembly with airflow meter, intake tube, and breather hose. 2-6 Remove the Top Radiator Hose and the Water Pipe (Located above the Right Exhaust manifold).
3. Turbo Kit Installation 3-1 Thermo Cloth Installation • Remove the bracket securing the fuel line right below the right side shock tower and disconnect the fuel line. Wrap the fuel and evap Line using safety Wire. Cover the fuel and evap Line using Frame Guard. Reconnect the fuel and evap Line. Modification the fuel and evap Line as shown.
Caution! Caution! • Make sure to check and double check this step. This is the most important step in this install. • Without proper clearance and thermo wrapping the fuel lines, the fuel line connector can melt from heat and may catch on fire. • Wrap the Starter and the Main Engine harness right above the transmission bell housing. Important! Make sure that the main engine harness is properly wrapped and secured away from the manifold and the wastegate when they are installed.
3-3 Oil Pan Installation 1. Remove the Oil Strainer, and reinstall with Oil Strainer Extension Adapter. 2. Install the Oil pan with a silicone sealant. and Install the oil return pipe as shown. (Part Used #39, 96) 3-4 Oil Pressure Line Installation Install the oil pressure line to engine block using provided fittings.
2. Install the Exhaust Manifold using provided gasket and hardware. (Part Used #5, 6, 74, 94) Left Side (Driver’s Side) Right Side (Passenger’s Side) 3-6 Turbocharger Installation • Install the turbocharger on to the exhaust manifold installed in the previous step. * For the left side, remove the steering shaft joint before installing the turbo. * For the left side, remove starter harness and harness bracket.
3-7 Modification the starter harness * Wrap the thermo cloth to the starter harness. * Reinstall the starter harness as shown. (Part Used #80) 3-7 Oil Return Pipe Installation Install the oil return pipe using provided gasket and hardware. Cut the provided 15∅ hose to proper length and install them between the oil return pipe and the oil pan as shown.
3-9 Exhaust Exhaust System Installation Install the exhaust system using the provided gasket and hardware as shown. (Part Used #77, 95) 3-9 Waste gate Installation Install the provided banjo fitting on to the bottom port of the waste gate. (Top Port is used for boost controller) Install the waste gate inlet Pipe and waste gate using the provided gasket and hardware as shown.
3-10 Vacuum hose for Waste gate Installation Cut the master power vacuum hose by the intake manifold and install the 3way fitting. Connect the 6Φside to the waste gate fitting with the provided 6ΦHose. *Secure all the vacuum hose with Zip ties to prevent the hose from coming off the fitting. (Part Used #40, 82, 83, 84, ) 3-11 Suction Pipe Installation 1. Install the Airinx air filter to the Suction pipe S-1 and S-2. 2.
3-15 Horn and Air Bag sensor relocation Relocate the horn and the sir bag sensor as Provided Spacer and Bolt shown. (Parts Used #60, 88) 3-14 Power Steering Fluid Cooler Installation Install the power steering fluid cooler as shown. (Parts Used #41, 50, 61, 67, 68, 87, 88) 3-12 Intercooler Core Installation Mount the intercooler core as shown. Secure the top bracket to the hood latch assembly and the bottom bracket to the sub-frame.
3-13 Compression Pipe Installation 1) Install the Compression pipe C-1 and C-2 between Turbine Out (passenger side) and bottom intercooler in-let as shown. C-1 C -2 2) Install the Compression pipe C-5 and C-6 between Turbine Out (Driver side) and top intercooler in-let as shown . C -6 C-6 C-5 3) Install the Compression pipe C-3 and C-4 from intercooler outlet to the Throttle Body as shown.
4) Install the Compression pipe C-3 and C-4 from intercooler outlet to the Throttle Body as shown. C-8 C-7 (Parts Used #16~23, 44~48, 54~56, 85) 3-16 Washer tank Installation 1) Remove the washer pump from the factory washer tank and reinstall them to the provided tank. 2) Mount the washer tank using provided Hardware as shown.
3-18 Starting the Engine 1. Refill the engine oil to factory spec. 2. Check all the hoses and wires connection, then reconnect the negative side of the battery. 3. Turn the ignition to “ON” position 2-3 times to get fuel pressure. Then, check the injectors and the fuel rail for any fuel leaks. * Repair any fuel leaks before starting the engine. Starting the engine with a fuel leak can cause fire in the engine compartment and can be very dangerous. 4.
Important! • GReddy Performance Products, Products, Inc. is not responsible for any engine damage caused by over boosting (increased boost), modification to the kit, and/or misuse of the product. NO WARRANTY is offered. • Due to lack of control over proper installation and use of this product, NO WARRANTY is offered for this kit.