GReddy Supercharger Kit 2000-2002 Toyota Celica GT-S (ZZT231) MP62 Supercharger kit ―１―
SUPERCHARGER KIT Toyota Celica ＺＺＴ２３１（２ＺＺ－ＧＥ） Installation Manual Please read the manual carefully before installing and using this product. This product is for off road use only. MAKE MODEL CHASSIS ENGINE YEAR Toyota Celica GT-S ZZT231 2ZZ-GE 2000 - 2002 ○ For OE air cleaner or GRACER AIRINX SET. The AIRINX SET is required for vehicles with auto cruise control. The OE air cleaner box will not fit on these vehicles. ○ This kit was designed for manual transmission vehicles.
１．Parts List １．Supercharger ＭＰ６２ （W/ Pulley） １ ２．Intake Manifold １ ３．Intake Tube １ ４．Tensioner Pulley １ ５．Supercharger Belt （６ＰＫ－２４７５） １ ６．Alternator Bracket, Upper １ ７． Lower １ 〃 ８． 〃 Floating Nut １ ９．Oil Dip Stick Guide １ １０．Spacer, Tensioner Pulley １ １１． 〃 Alternator Bracket （２０φ×１５㎜） ２ １２． 〃 Intake Tube Bracket （１８φ×２０㎜） １ １３．Bracket, Alternator Bracket １ １４． 〃 Intake Tube １ １５． 〃 Cruise Control １ｓｅｔ １６．Vacuum Hose ６φ×１５０㎜ １ １７．Cable Tie １００㎜ ５ １８． ２０
Part List Diagrams/Pictures １ ２ ３ ４ ５ ６ ７ ８ ９ １０ １１ １２ １３ １４ １５ １６ １７，１８ ２０ ２１ ２２ ２３ ―４― １９ ２４～３２
２．OEM Parts Removal Please refer to factory repair manual for OE component removal guidance. ２－１ Safely remove pressure from fuel lines. (１) Remove the circuit-opening relay located in the fuse box in the left side of the engine bay. [ Ｃ／Ｏ ： circuit opening relay] (２) Crank the motor to remove fuel pressure. Turn ignition key off. (３) Remove the battery – and + terminal. (４) Install the circuit-opening relay to its original location. (５) Open fuel tank filler cap to remove pressure in fuel tank.
３．Kit Install ３－１ OE ventilation Tube No. 1 Modification Remove the bracket from the ventilation tube in 2-13. Install back to same location. ※ After removing bracket, make sure to de-burr and paint surface of modified area. Please use safety glasses and a mask to prevent injury. Remove ３－２ Kit Lower Alternator Bracket Install (1) Remove the two lower bolts of the A/C compressor brackets. Place the provided spacers between the kit alternator bracket and OE compressor bracket.
３－３ Kit Supercharger assembly (1) Screw in the provided stud bolts onto the supercharger outlet flange and apply silicone sealant to the flange surface. Attach Kit intake manifold to the supercharger. ※ Try to prevent sealant from protruding to the inside of the manifold. 〈Parts №１，２，２７〉 (2) Connect the actuator port to the intake manifold port using the 6mm hose provided. Secure hose ends with cable ties. ※ When using a boost gauge, use this pressure source to monitor intake manifold pressure.
３－５ Kit Oil Dip Stick Installation (1) Remove the O-ring from the OE dipstick guide and place it on the Kit dipstick guide. ※ If the O-ring is damaged, please replace with OEM OE dipstick guide Kit dipstick guide part. 〈Part №９〉 (2) Place the Kit dipstick guide in the factory location on the engine block and attach the bracket to the Bracket bolt supercharger Assy and tighten bolt.
３－８ Kit V Ribbed Belt Installation. Adjust the tensioner pulley toward the front of the vehicle to adjust belt tension.
(3) Cut off the OE injector harness connectors and replace with Kit injector harness connectors. ※ Mark or label harness wires to ensure that they are connected to the proper pin on the injector. ※ Do not connect the injector connector at this time.
３－11 Kit Intake Tube Installation (1) Remove the studs on the OE intake air surge tank and screw them into the Kit intake tube. 〈Part №３〉 (2) Attach the Kit intake tube to the supercharger inlet. At the same time, place the spacer between the Kit intake tube bracket and “Thread A” on the picture and use the M8 x 50mm bolt to secure the bracket. Secure the other end of the bracket to the engine block. ※ Use silicone sealant between the supercharger inlet and intake tube flange.
For Vehicles With Auto Cruise Control ① Place the rubber grommets removed in step 2-7 between the cruise control unit and the provided auto cruise control brackets. Use OE screws to secure bracket to unit. 〈Part №１５〉 Bracket A Bracket B ② Use the provided bolts to secure the auto cruise control unit Assy to the upper radiator support. Bolt Location Ａ ： Hood latch bracket Ｂ ： Air cleaner box 〈Part №２４〉 Ｂ Ａ ③ Cut the auto cruise control harness and use the provided wire to extend the wire.
３－13 Kit e-manage Ultimate installation A B (1) Remove the ECM box cover and disconnect and remove connector A, B, and ground from the box. Remove the electrical tape to all the harness grommet to move freely. The ECM is on the right side of the engine bay. Ground Harness Grommet (2) Locate the A/C line going through the right side of the firewall. Cut the grommet in the center to allow the wire harness to pass through the firewall. (3) Route the wire harness through the firewall.
ｅ－ｍａｎａｇｅ Ｕｌｔｉｍａｔｅ Connector Harness Pin Location Ｃ ※ Ｂ Ａ Viewing from wire harness side.
These wire are outlined in the e-manage diagram. These wires will not be used in this kit. electrical tape to cover the ends of the wires to prevent short circuit.
(6) Route the e-manage ultimate wire harness safely though the engine bay and use cable ties to secure the harness and prevent it from moving. Place the A/C line grommet in its original location. ※ Use cable ties to secure the harness to the accelerator control cable secure areas. 〈Part №１８〉 (7) Adjust the dipswitches on the e-manage Ultimate unit. Secure the unit and plug in the harness connectors. ※ Refer to the diagram below for dipswitch instructions.
３－16 Starting the Engine (1) Install the radiator reserve tank to its original location and fill with coolant. Bleed the air from the cooling system after starting engine. (2) Install the battery tray and batter. Connect the B+ terminal of the battery. (3) Inspect all harness connectors and wire connections and connect the B – terminal of the batter. (4) Start the engine and inspect fuel lines and injectors for any fuel leaks. ※ Check the e-manage unit to see if the active light is green.
Front Fender Apron & Dash Panel
Cylinder Head
Suspension Cross Member and Under Cover
Switch and Relay
Air Cleaner
Fuel Injection System
Ventilation Hose
Cylinder Block
Manifold
