Hydraulic Log Splitter Owner's Manual

ManualsBrandsGrizzly ManualsLog SplitterG0639

MODEL G0639 22-TON

HYDRAULIC LOG SPLITTER

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#CR9072 PRINTED IN CHINA

Summary of content (32 pages)

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MODEL G0639 22-TON HYDRAULIC LOG SPLITTER OWNER'S MANUAL COPYRIGHT © NOVEMBER, 2007 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ................................................................................................................................ 2 Data Sheet ....................................................
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INTRODUCTION Foreword Contact Info We are proud to offer the Model G0639 22-Ton Hydraulic Log Splitter. This machine is part of a growing Grizzly family of fine equipment. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
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MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0639 22-TON HYDRAULIC LOG SPLITTER Product Dimensions: Data Sheet Weight ........................................................................................................................................................................... 560 lbs. Overall Length/Width/(Raised Height), (Lowered Height).......................................................................
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Chassis: Type .............................................................................................................................................................................. All Steel Tow Ball Receiver ................................................................................................................................................................... 2" Wheels and Tires ..........................................................................................................
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Identification B C D G F E I H A Q O P J N M K L Figure 1. G0639 identification front view. A. B. C. D. E. F. G. H. I. 2" Tow Ball Receiver 4" Hydraulic Cylinder Assembly Transfer Hose Control Lever and Valve High Pressure Hydraulic Line Splitter Wedge Low Pressure Hydraulic Return Line Log Cradle Splitter Foot Model G0639 22-Ton Hydraulic Log Splitter J. K. L. M. N. O. P. Q.
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Additional Safety Instructions for Hydraulic Log Splitters 1. PROTECTING CHILDREN. Keep children away from the log splitter at all times! It is not a toy. Never allow any child to climb onto the log splitter. 2. ADEQUATE VENTILATION. The log splitter engine produces carbon monoxide, which is a poisonous gas. Make sure the work area is adequately ventilated. Never operate this machine indoors or in any type of enclosed area including a carport. 3. 4. 5. 6. -8- HOT ENGINE.
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SECTION 2: SETUP Setup Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process and during operations! Wear gloves during the entire setup process and during operations! This log splitter is heavy. Get help whenever tilting the hydraulic ram and beam back and forth between the horizontal and vertical positions.
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Inventory After all the parts have been removed from the shipping crate, you should have the following: Box Contents (Figure 2): Qty A. Hydraulic Tank ............................................ 1 B. Hydraulic Cylinder and Beam Assembly .... 1 C. Briggs & Stratton Engine ............................ 1 D. Wheel & Tire .............................................. 2 E. Briggs & Stratton Engine Manual ............... 1 F. Fenders ...................................................... 2 G.
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Assembly To assemble the log splitter: 1. 5. Place the front leg into the receiver and insert the lock pin, as shown in Figure 6. 6. Install the tow ball receiver with its attached bolts, and use the attached M12-1.75 x 85 hex bolt, flat washer, and lock nut to install the safety chains as shown in Figure 6. Wipe a dab of multipurpose grease onto the spindle and wheel bushing, and with the valve stem facing outward, slide the wheel onto the axle until it stops. See towing warnings. 2.
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8. Install the rear leg onto the frame with the M10-1.5 x 75 pivot bolt, flat washer, and lock nut as shown in Figure 8. 9. Raise the leg and lock it in place with the lock pin and 2 x 15mm cotter pin as shown in Figure 8. 12. Using a mechanical lifting device that can support at least 1000 lbs., lift the cylinder and beam assembly and secure it in the hinge with the hinge pin. 13. Bend the hinge pin cotter pin so the hinge pin cannot fall out.
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. Prepare the engine mounting plate by removing any dirt, paint chips, or foreign material, and place the engine onto the pad shown in Figure 12. 18. Wrap the pressure-fitting pipe threads with Teflon tape as shown in Figure 14. Pad O-ring Teflon Tape Figure 14. Pressure fitting. Figure 12. Engine mounting pad. 16. Secure the engine with the four M8-1.25 x 45 hex bolts, flat washers, lock washers, and hex nuts as shown in Figure 13. 17.
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23. Using a screwdriver, unthread the plastic plug from the high pressure hose (Figure 16). Control Lever and Cotter Pin 29. Pull the tank vent cap (Figure 18) off, fill the hydraulic tank with 2.5 gallons of hydraulic oil, and reinstall the cap. Tank Vent /Fill Cap High Pressure Hose Figure 16. High pressure hose and control lever. Figure 18. Tank vent cap. 24. Install the high pressure hose onto the pump pressure fitting (Figure 16), making sure the O-ring stays in place. 30.
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Test Run/Break-In During this procedure do not leave the area. To test run and break-in the log splitter: 1. Read and understand the Briggs & Stratton engine manual that accompanied this log splitter and follow all safety precautions. 2. Read and understand this entire manual and follow all safety precautions. 3. Make sure the hydraulic tank and engine have been filled to the required oil levels. 4. Start the engine and let it run at 75% throttle for one hour to break in the motor. 5.
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SECTION 3: OPERATIONS Operation Safety Damage to your eyes and hearing could result from using this machine without proper protective gear. Always wear safety glasses and hearing protection, when operating this machine. Job Site Considerations Work Location Only use this log splitter outdoors, and never leave the area while the engine is running. NEVER run the engine indoors like in a garage, barn, carport, or storage shed even if it is ventilated.
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Transporting The Model G0639 log splitter is not designed to be towed on logging roads, forest service roads, public roads, or highways. This machine is designed for job site towing only where maximum speed will not exceed 12 MPH. The log splitter must be transported between job sites on a trailer capable of carrying 1000 lbs. To tow the splitter: 1. Lower the log splitter cylinder and beam to the horizontal position and lock it in place. 2.
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Splitting Logs 4. Move the ram and beam assembly to the vertical position and lock it in place with safety chain shown in Figure 21. This log splitter is ONLY designed to split wood with the grain direction. DO NOT attempt to split or crush wood against the grain, or split brick, concrete blocks, or rock. If you do, you will damage the machine, void the warranty, and possibly severely injure or kill bystanders or yourself. 5.
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SECTION 4: MAINTENANCE To reduce the risk of accidental start-up injury, disconnect the spark plug wire before performing adjustments or maintenance. Cleaning Checking/Adding Hydraulic Fluid To check the hydraulic fluid level: 1. Position the log splitter on level ground, lower the front landing leg, and lock the leg in place. 2. Wipe the vent cap with a clean rag and remove the vent cap shown in Figure 22.
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Changing Hydraulic Fluid Inspect for burnt-smelling or tan-colored water contaminated hydraulic fluid. If contaminated, replace tank breather, clean tank filter/strainer, flush system, and replace fluid. Always wear safety goggles when servicing the hydraulic system. To change the hydraulic fluid: 1. Chock the log splitter wheels to prevent it from rolling. 2. Place a 3-gallon or larger drain pan under the tank filter screen cover. 3.
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Sharpening the Splitting Wedge Always wear leather gloves when sharpening the splitting wedge. During the life of your log splitter, you will need to sharpen the splitting wedge periodically. When sharpening the wedge, keep in mind that if you try and keep the wedge sharpened to a razor point (like an axe blade), you will greatly reduce the life of the wedge by always sharpening it.
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SECTION 5: SERVICE Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. For engine troubleshooting and repair questions contact Briggs & Stratton at 1-800-233-3723, or www.briggandstratton.com. Troubleshooting Operation Tshooting Symptom Possible Cause Possible Solution Engine won't start, 1.
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Hydraulic System Schematic NOTICE Before servicing the hydraulic system always disable the engine from starting, and depressurize the hydraulic system by moving the control lever back and fourth a few times. Ignoring this warning can lead to hydraulic fluid poisoning, which is a serious and potentially fatal injury. This hydraulic schematic will help you identify hydraulic system components. However, it is not intended to be a how-to repair guide.
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-24- �� Hydraulic and Chassis Diagram Model G0639 22-To
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Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 HEX NUT M8-1.25 HEX BOLT M8-1.25 X 20 PISTON ROD CONNECTOR FRONT COVER CONNECTOR O-RING 2.5 X 15 VALVE JOINT FITTING NUT HEX BOLT M8-1.25 X 45 ADJUSTMENT WASHER LOCK WASHER 4MM FLAT WASHER 4MM HEX NUT M4-.7 PHLP HD SCR M4-.
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Safety Label Placement & Parts List 201 200 202 201 205 202 203 204 202 REF PART # DESCRIPTION REF PART # DESCRIPTION 200 201 202 P0639200 P0639201 P0639202 MACHINE ID & WARNING LABEL READ MANUAL LABEL NON ROAD USE LABEL 203 204 205 P0639203 P0639204 P0639205 WEAR SAFETY GLASSES LABEL CRUSHING HAZARD LABEL HYDRAULIC CONTROLS LABEL Safety labels warn about machine hazards and ways to prevent injury.
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WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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