4" ULTIMATE BANDSAW MODEL G0555 INSTRUCTION MANUAL COPYRIGHT © AUGUST, 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.
Table Of Contents 1. 2. 3. 4. 5. 6. 7. 8. 9. PAGE SAFETY ......................................................................................................................................................2 Safety Instructions For Power Tools ................................................................................................2-3 Additional Safety Instructions For Bandsaws ......................................................................................4 GENERAL INFORMATION ........
SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.
Additional Safety Instructions For Bandsaws 1. DO NOT OPERATE WITH DULL OR BADLY WORN BLADES. Dull blades require more effort to use and are difficult to control. Inspect blades before each use. 7. ALWAYS FEED STOCK EVENLY AND SMOOTHLY. DO NOT force or twist blade while cutting, especially when sawing small radii. 2. NEVER POSITION FINGERS OR THUMBS IN LINE WITH THE CUT. Serious personal injury could occur. 8. THIS MACHINE IS NOT DESIGNED TO CUT METAL or other material except wood. 3.
SECTION 2: GENERAL INFORMATION Commentary Grizzly Industrial, Inc. is proud to offer the Model G0555 14" Ultimate Bandsaw. This bandsaw is part of Grizzly’s growing family of fine woodworking machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation, and proof of Grizzly’s commitment to customer satisfaction.
SECTION 3: CIRCUIT REQUIREMENTS 110V Operation 220V Operation The Model G0555 motor is prewired to operate at 110V, and includes a plug (similar to the illustration in Figure 1) that has a ground prong and two current carrying prongs. The plug should only be placed into a grounded outlet box similar to the one illustrated in Figure 1. Make sure the outlet that you plug into is properly installed and grounded in accordance with all local codes and ordinances.
Grounding Electrocution or fire may result if this machine is not grounded correctly. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. DO NOT use the machine if it is not grounded. In the event of a malfunction or breakdown, grounding provides electric current a path of least resistance to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment grounding conductor.
SECTION 4: MACHINE FEATURES Bandsaw Features To help you understand the set up and operation instructions, become familiar with the basic features of your new bandsaw. Match up the list below with the letters in Figures 2 & 3 to identify the bandsaw features and controls. A. ON/OFF Switch — Makes the machine run or stop, but does not cut power to the machine and should never be substituted for unplugging the power when required. B.
SECTION 5: SET UP Unpacking The Model G0555 Bandsaw is shipped from the manufacturer in 2 carefully packed cartons. If you discover the machine is damaged after you have signed for delivery, please call Customer Service immediately for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise filing a freight claim can be difficult. When you are completely satisfied with the condition of your shipment, you should inventory its parts.
After you remove the items from Box 2, you should have: Fence ..........................................................1 Large Fence Rail ........................................1 Small Fence Rail ........................................1 Hardware Bag: — Fence Lock Handle M8 ..................1 — Cap Screw M6 x 16 ........................2 — Hex Bolt M6 x 20 ............................2 — Lock Washer M6 ............................2 — Hex Nut M8 ....................................1 — Flat Washer M6 .....
Hardware Recognition Chart Use this chart to match up hardware pieces during the assembly process! G0555 14" Ultimate Bandsaw -11-
Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For optimum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact.
Assembling Stand Some metal parts may have sharp edges that can cause minor injury. Please examine the edges of all metal parts BEFORE handling them and be careful WHILE handling them. Figure 8. Second stand side attached to assembly. To assemble the stand: 1. 2. Lay one of the stand sides on its back and secure the two lower braces with (4) M6-1.0 x 16 hex bolts, (4) 6mm flat washers, and (4) M6-1.0 flange nuts from the hardware bag. 4.
7. Place the 2 top stand braces into the underside of the stand top. 8. Line the braces up with the holes and secure only the end shown in Figure 10 with (2) M81.0 x 16 carriage bolts and (2) M8-1.0 flange nuts from the hardware bag. The holes in the other end of the brace must be left open to mount the bandsaw unit. 10. Place a level across the stand top as shown in Figure 12 and adjust the feet as necessary to make the stand level. Turn the level 90˚ and adjust the stand to be level again.
Mounting Trunnion Base Mounting Bandsaw Get assistance from another person when lifting the bandsaw onto the stand or moderate personal injury may occur. To mount the bandsaw to the stand: 1. Get an assistant to help you lift the bandsaw and place it on top of the stand. 2. Line up the mounting holes on the bandsaw base with those on the stand top, so that the front of the bandsaw is closer to the stand edge than the back of the bandsaw. 3. Secure the bandsaw to the stand with the (4) M8-1.
Installing Table Installing Positive Stop To install the table on the bandsaw: To install the positive stop: 1. 2. Locate the M8-1.0 x 80 hex bolt (this is the positive stop bolt) from the hardware bag and thread on the remaining M8-1.0 hex nut from the hardware bag. 1. Remove the aluminum table insert from the center of the table and remove the table pin from the end of the table slot. 2.
Installing Fence To install the fence: 1. 4. Tighten the hex nut (already on the fence handle threads) down to the fence body to keep the fence handle from rotating. 5. Pull the fence handle up and place the fence on the large rail as shown in Figure 18. Fasten the large rail to the front of the bandsaw table with the (2) M6-0.8 x 20 hex bolts, (2) 6mm lock washers, and (2) 6mm flat washers from the hardware bag as shown in Figure 17. Figure 18. Installing fence onto rails. 6.
Connecting Dust Hose DO NOT operate the Model G0555 without an adequate dust collection system. This machine creates substantial amounts of wood dust while in operation. Failure to use a dust collection system can result in short and long-term respiratory illness. Blade Tracking The blade tracking is primarily affected by the tilt of the upper wheel, also known as Center Tracking; and the alignment of both wheels, also known as Coplanar Tracking.
6. Loosen the lock nut on the tracking control knob threads so that the tracking control knob will rotate for adjustments. Blade Centered on Peak of Crown Test Run Once the assembly is complete and you have performed the “Blade Tracking” instructions, you need to test run the machine to continue with the remainder of the adjustments. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, feel free to contact our service department for help.
Tensioning Blade A properly tensioned blade is essential for making accurate cuts and is a prerequisite before making many bandsaw adjustments. To tension the bandsaw blade: 1. Make sure you have performed the “Test Run” instructions on the previous page and that the blade is tracking properly. 2. With the blade tension lever in the down (engaged) position, adjust the blade tension so that the mark on the blade tension scale matches the size of blade that is installed on the bandsaw.
5. Look at the face of the support bearing and rotate the blade guide assembly side-to-side, until the blade is perpendicular with the face of the support bearing as illustrated in Figure 21. 9. For a quick gauge, fold a dollar bill in half twice (four thicknesses of a dollar bill is approximately .016") and place it between the support bearing and the blade as shown in Figure 23. Bandsaw Blade Support Bearing Figure 21. Blade should be perpendicular (90˚) to the face of the support bearing. 6.
Adjusting Blade Guides Blade Guide Bearing Blade Gullets The blade guides provide side-to-side support to help keep the blade straight while cutting. The blade guides are designed to be adjusted in two ways—forward/backward and side-to-side. Properly adjusted blade guides are essential to making accurate cuts. To adjust the upper and lower blade guides: 1. Make sure that the blade is tracking properly and that it is correctly tensioned. 2. Unplug the bandsaw! 3.
NOTICE The blade guides should NOT have firm pressure against the blade. 9. Tighten the cap screws to lock the blade guides in position. Note—after the blade guides are locked in place, the bearings should still spin. NOTICE Whenever changing a blade or adjusting tension and tracking, the upper and lower blade support bearings and guide-blocks must be properly adjusted before cutting operations. Figure 27. Squaring table to blade. 6.
Aligning Table Aligning Fence To ensure cutting accuracy when the table is first installed, the table should be aligned so that the miter slot is parallel to the bandsaw blade. This procedure works best with a 3⁄4" blade. To ensure cutting accuracy when the fence is first installed, the fence should be aligned with the miter slot. To align the fence parallel with the miter slot: To align the miter slot parallel to the bandsaw blade: 1.
SECTION 6: OPERATIONS Overview Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back. ! Disconnect power to the machine when performing any maintenance or assembly. Failure to do this may result in serious personal injury. Wear safety glasses during the entire operation process. Failure to comply may result in serious personal injury. Using this machine produces sawdust which may cause allergic reactions and respiratory problems.
Here are some basic tips to follow when operating the bandsaw: • Replace and clean blades as necessary and make adjustments periodically to keep the saw always running in top condition. • Use light and even pressure while cutting. Light contact with the blade will permit easier line following and prevent undue friction and heat. • Avoid trying to turn sharp corners because this will twist the blade. Remember, you must SAW around corners.
Ripping Ripping is the process of cutting with the grain of the wood stock. For plywood and other processed wood, ripping simply means cutting down the length of the workpiece. 3. Slowly feed the workpiece into the blade and continue with the cut until the blade is completely through the workpiece. Figure 29 shows a typical ripping operation. If you are cutting narrow pieces, use a push stick to protect your fingers. DO NOT operate the Model G0555 without an adequate dust collection system.
Crosscutting Crosscutting is the process of cutting across the grain of wood. For plywood and other processed wood, crosscutting simply means cutting across the width of the material. To crosscut with the Model G0555: 1. Mark the workpiece on the edge where you want to begin the cut. 2. Move the fence out of the way. Place the workpiece evenly against the miter gauge. 3. Line up the mark with the blade, having the blade kerf poised to cut through the waste portion of the workpiece. 4.
2. Use the widest blade your bandsaw will accept. The blade must also be sharp and clean. 3. Use a fence to guide the work. 4. Set your fence to the desired width of cut and lock it in place. Or, draw a reference line on the edge of the board, place the board against the fence, line up the reference line with the blade and lock the fence in place. 5. Support the ends of the board if necessary. 6. Turn the bandsaw ON. 7.
4. Make relief cuts (see definition on page 29) perpendicular to the outline of your intended shape in areas where changes in blade direction could strain the woodgrain or cause the blade kerf to bind. 5. Cut the stack of pieces as though you were cutting a single piece. Follow your layout line with the blade kerf on the waste side of your line as shown in Figure 32. Cutting into brad nails that are used to secure the multiple pieces can cause the blade to break and may cause an injury to the operator.
4. Move the body of the motor so that the motor adjustment bolt slides to the right-hand side (facing bandsaw front) of the adjustment slot. 5. Place the V-belt in the wheel pulley and motor pulley grooves as illustrated in Figure 34 for your desired speed. Blade Information Selecting the right blade requires a combination of the various blade characteristics mentioned below, the type of material you plan to cut, and the type of cut you are going to perform.
Straight Cutting — Use the largest width blade that you own. The Model G0555 will accept blades up to 3⁄4" wide. Narrow blades can cut tight curves (a small radius) but are not very good at cutting straight lines because they naturally wander (blade lead). However, larger blades are much better at cutting straight lines, but function poorly at cutting small curves because of their size.
Blade Breakage Blade Changes Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable, in some cases, since it is the natural result of the peculiar stresses that bandsaw blades are subjected to. Blade breakage is also due to avoidable circumstances. Avoidable breakage is most often the result of poor care or judgement on the part of the operator when mounting or adjusting the blade or support guides.
To replace the blade: 1. 2. Slide the blade through the table slot, ensuring that the teeth are pointing down toward the table. If the teeth will not point downward in any orientation, the blade is inside-out. Put on heavy gloves, remove the blade, and twist it rightside-out. Slip the blade through the upper and lower guides, and mount it over the upper and lower wheels. 3. Apply tension, then check and adjust tracking. 4. Adjust the upper and lower guide blocks and the support bearings. 5.
SECTION 7: MAINTENANCE Table Always disconnect power to the machine when performing maintenance. Failure to do this may result in serious personal injury. General Maintenance As a general rule, always keep your bandsaw clean and free of any built-up dust. Regularly use compressed air or a dry rag to remove sawdust from the inside and outside of the bandsaw.
SECTION 8: SERVICE ADJUSTMENTS Checking V-Belt Always disconnect power to the machine when making adjustments. Failure to do this may result in serious personal injury. About Service To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition and operate under proper tension. The belts should be checked for cracks, fraying, and wear. Belt tension should be checked at least every 3 months — more often if the bandsaw is used daily.
Motor Adjustment Bolt Wheel Mount Bolt Motor Hinge Bolt Figure 38. Motor mount bolts. 4. Move the body of the motor so that the motor adjustment bolt slides to the left-hand side (facing bandsaw front) of the adjustment slot. 5. Hold the motor in position with one hand and tighten the motor adjustment bolt with the other hand. 6. 7. Push the center of the V-belt. If deflection is approximately 3⁄4" with moderate pressure from your thumb or finger, then the tension is correct.
Shimming Table Blade Lead To ensure accuracy when cutting stacked cuts or circles, the table should also be 90˚ to the back of the blade as shown in Figure 40. If you should find that the table is not perpendicular to the back of the blade, the table will need to be shimmed. Most bandsaw blades will not appear to cut straight when using the fence or miter gauge. This is called “lead.” (See Figure 41.
3. Clamp the board to the bandsaw table without moving it. Now slide the fence over to the board so it barely touches one end of the board. 4. Loosen the four skewing cap screws on top of the fence. 5. Skew the fence left or right so it is parallel to the edge of the scrap piece. You may need to re-adjust the fence locking mechanisms to gain maximum adjustment. Wheel alignment is one of the easiest ways to ensure you get optimal performance from your bandsaw.
If the straightedge will not touch the top and bottom rim of the upper wheel evenly, first determine if the upper wheel needs to be moved forward or backward. You can only shim the wheels to come forward. • • If the forwardmost wheel is behind the straightedge, then the forwardmost wheel can be shimmed. If the forwardmost wheel comes forward from the plane of the lower wheel, the lower wheel needs to be shimmed forward, so the straightedge lines up even with both wheels. Shimming a wheel: 1. 4.
MODEL G0555 WIRING DIAGRAM 1 2 4 3 3 1 G0555 14" Ultimate Bandsaw 2 4 -41-
Troubleshooting Motor will not start. 1. Low voltage. 2. Open circuit in motor or loose connections. 1. Check power line for proper voltage. 2. Inspect all lead connections on motor for loose or open connections. Motor will not start; fuses or circuit breakers blow. 1. Short circuit in line cord or plug. 1. Inspect cord or plug for damaged insulation and shorted wires. 2. Inspect all connections on motor for loose or shorted terminals or worn insulation. 3. Reduce load on circuit. 2.
SECTION 8: CLOSURE The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your Model G0555 14" Bandsaw. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.
MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0555 ULTIMATE 14" BANDSAW Design Type...................................................................................................... Floor Model Overall Dimensions: Table Size ............................................................................................14" x 14" x 11⁄2" Height From Floor To Table ..........................................................................
G0555 14" Ultimate Bandsaw -45- 67 67 65 144 58 66 66 59 147 58 145 63 58 62 61 64 49 56 50 148 146 55 51 57 51 60 49 48 56 50 55 57 41 42 40 43 39 38 44 35 34 35 35 30 31 32 33 68 132 131 134 130 137 47 46 41 134 139 140 45 70 14 15 16 17 8 4 3 2 76 7 64 124 125 26 6 71 72 117 116 115 69 75 27 143 142 134 141 138 134 136 135 133 149 5 25 13 12 8 24 23 19 74 73 72 20 21 126 114 11 1 10 9 93 94 95 118 119 120 108 109
REF PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 35 38 39 P0555001 PB80M PW08M PN13M P0555005 P0555006 P6204 PK23M PW01M PS16M P0555011 P0555012 PSS11M P0555014 PHTEK1M PW05M PS40M PTLW02M P0555020 P0555021 PS19M P0555024 P0555025 P0555026 P0555027 P0555028 P0555029 P0555030 PN03M P0555032 P0555033 P0555034 P0555035 P0555038 P0555039 -46- DESCRIPTION BASE HEX BOLT M16-2.0 X 55 FLAT WASHER 16MM HEX NUT M16-2.
REF 80 81 82 83 84 85 86 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 108 109 110 111 112 113 114 115 PART # PTS001M P0555081 P6200ZZ PFS02M P0555084 PLW01M PSB78M P0555088 P0555089 P0555090 PW03M PB04M P0555093 PW03M PB08M PSB33M P0555097 P0555098 P0555099 P0555100 P0555101 P0555102 P0555103 PB02M P0555105 PB26M P0555108 PFS03M P0555110 PB73M PB82M PN03M P0555114 PSB31M DESCRIPTION THUMB SCREW M6-1.0 X 16 UPPER SPACING SLEEVE BALL BEARING 6200ZZ FLANGE SCREW M6-1.
205 206 207 208 202 201 211 212 203 204 212 211 209 213 210 REF PART # 201 202 203 204 205 206 207 P0555201 PCB06M P0555203 PFN01M P0555205 PB83M PW03M -48- DESCRIPTION STAND TOP CARRIAGE BOLT M8-1.25 X 16 STAND TOP BRACE FLANGE NUT M8-1.25 STAND SIDE HEX BOLT M6-1.0 X 16 FLAT WASHER 6MM REF PART # DESCRIPTION 208 209 210 211 212 213 PFN02M P0555209 P0555210 PN08 PW04M P0555213 FLANGE NUT M6-1.
316 311 318 302 320 312 307 304 308 322 313 315 309 305 326 322 303 327 325 323 310 306 320 317 321 314 319 301 REF PART # DESCRIPTION REF PART # 301 302 303 304 305 306 307 308 309 310 311 312 313 314 P0555301 P0555302 P0555303 P0555304 P0555305 P0555306 P0555307 P0555308 P0555309 P0555310 P0555311 PSB83M P0555313 P0555314 LARGE FENCE RAIL ADJUSTABLE BASE FIXED SHAFT SHAFT SPRING PIECE BRACKET SUPPORT TUBE INTERVAL SHEATH HANDLE ADJUSTABLE RUNNER CONVEX WINDOW CAP SCREW M6-1.
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
WARRANTY CARD Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________ MODEL# _____________________ SERIAL#_______________________Order #________________________ The following information is given on a
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