Product manual

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SAFETYOPERATIONMAINTENANCE SETUP
Wiring
TO PREVENT SERIOUS INJURY FROM EXPLOSION
DUE TO SPARKING AT THE BATTERY CONNECTION:
Unplug the Pendant Connector and disconnect the Battery Cables
before making other wiring connections.
TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:
Do not use a dirty, corroded or leaking battery.
Only use a 12V automotive (or equivalent) battery, in good condition.
1. Plan a route for the wiring from the point of the
vehicle where the winch will be mounted, or used,
to the battery. This route must be secure, out of the
way of moving parts, road debris, or any possibility
of being damaged by operation or maintenance
of the vehicle. For example, you may wish to
route the wires under the vehicle, attaching it to
the frame using suitable fasteners. Do not attach
the wires to the exhaust system, drive shaft,
emergency brake cable, fuel line, or any other
components which may create damage the wiring
through heat or motion, or create a fire hazard.
2. If you drill through the bumper or any part
of the body to route the wires, be sure
to install a rubber grommet in the hole to
prevent fraying of the wires at that point.
3. Route the Cables from the Solenoid to the battery
and from the Solenoid to the Winch, following the
precautions discussed above. See Figure E.
Circuit
Breaker
Solenoid
Box
Winch
Red
Black
Black
Yellow Cap
Black
Red
Figure E: Wiring Connections
4. Attach the Red, Black and Yellow
Cables to the terminals on the Winch.
The Winch terminals are color-coded.
5. Attach the Circuit Breaker to the
Positive Terminal on the battery.
6. Attach the red Battery Cable to the Circuit Breaker.
7. Attach the black Battery Cable directly to
the negative terminal of the battery.
8. Lift the Socket Cover exposing the
electrical switch connector. Insert the
Pendant connector into the Socket.
Note: The attachment of the Motor Cables determines
the direction of the Pendant Controller’s button.
After the unit is mounted and powered, check the
direction of the Power In and Power Out on the Pendant
Controller button. If you wish to change the direction on
the Pendant Controller, disconnect the Battery Cables
from the battery, switch the Motor Cable connections on
the Motor Assembly, then reconnect the Battery Cables.
9. Disconnect the Pendant Controller when not in use.
Preparing the Wire Rope
1. The wire rope must be properly coiled under tension
to be able to support a load without damage.
2. Uncoil the wire rope, except for 5 full wraps.
3. Recoil the wire rope back into the winch
under at least 500 lb. of tension.