Manual

ManualsBrandsHellwig ManualsFor the carAir 6107

6107 ( R-6107) 11/22/06

INSTALLATION INSTRUCTIONS

6107Air Spring Kit

1999+ Ford F-250/350 Single Wheel 2WD

Thank you for purchasing a quality Hellwig Product.

PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTING

YOUR INSTALLATION

IMPORTANT NOTES

DO NOT INFLATEAIR SPRINGASSEMBLY UNLESS IT HAS BEEN

PROPERLY INSTALLED ON VEHICLE.

DO NOT INFLATEAIR SPRINGS OVER 100 PSI

AMINIMUM OF 5-10 PSI MUST BE MAINTAINED INAIR SPRINGS

AFTER INSTALLATION FOR WARRANTYTO BE VALID. FAILURE TO

KEEPMINIMUM PRESSURE INAIR SPRINGS WILLVOID WARRANTY.

THIS UNIT IS DESIGNED TO INCREASE THE LEVELLOAD CARRYING

CAPACITY OFYOUR VEHICLE. NEVER LOAD THE VEHICLE THIS

UNIT IS INSTALLED ON BEYOND THE MANUFACTURER’S MAXIMUM

GROSS VEHICLE WEIGHT RATING.

OVERINFLATIONAND IMPROPER USE MAY RESULT IN PERSONAL

INJURYAND/OR DAMAGE TOYOUR VEHICLEAND PROPERTY.

559-734-7451 800-367-5480 FAX 559-734-7460

Summary of content (6 pages)

PAGE 1
559-734-7451 800-367-5480 FAX 559-734-7460 INSTALLATION INSTRUCTIONS 6107 Air Spring Kit 1999+ Ford F-250/350 Single Wheel 2WD Thank you for purchasing a quality Hellwig Product. PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTING YOUR INSTALLATION IMPORTANT NOTES DO NOT INFLATE AIR SPRING ASSEMBLY UNLESS IT HAS BEEN PROPERLY INSTALLED ON VEHICLE. DO NOT INFLATE AIR SPRINGS OVER 100 PSI A MINIMUM OF 5-10 PSI MUST BE MAINTAINED IN AIR SPRINGS AFTER INSTALLATION FOR WARRANTY TO BE VALID.
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559-734-7451 800-367-5480 FAX 559-734-7460 BEFORE STARTING YOUR PROJECT WHEN LIFTING A VEHICLE WITH A JACK, BE SURE TO SET THE PARKING BRAKE AND USE SAFETY STANDS. ENSURE THAT THE INSTALLATION OF COMPONENTS WILL NOT CRUSH OR DAMAGE FUEL AND BRAKE LINES OR ELECTRICAL HARNESSES. BEFORE DRILLING ANY HOLES, ENSURE THAT ALL ELECTRICAL WIRES, FUEL LINES, BRAKE LINES, BRAKE HOSES AND ANY OTHER COMPONENTS ARE MOVED OR PROTECTED TO AVOID DAMAGE FROM DRILLING ANY HOLES .
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559-734-7451 800-367-5480 FAX 559-734-7460 3. Install lower frame bracket using long flat head bolt and flanged lock nut. Leave loose for adjustment later. 3 Use this hole in frame rail Align holes in brackets for air spring studs 6107 ( R-6107) 4. Locate Large hole in frame rail. Attach upper frame bracket using supplied 3/4” bolt, flat washers, lock washer, and nut with washers on both sides of rail and bolt head on outside of rail. Leave loose for adjustment later.
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559-734-7451 800-367-5480 FAX 559-734-7460 Emergency Brake Cable 5 5. Place heat shield on top of air spring and insert air spring through holes in both frame brackets. Attach using flange head nuts. Driver side shown uses heat shield to prevent emergency brake cable from rubbing on air spring. Align passenger side heat shield to prevent heat from exhaust pipe from damaging air spring. Tighten nuts to 20 ft-lb. After tightening air spring nuts, tighten 3/4” bolt to 100-125 ft-lb.
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59-734-7451 800-367-5480 FAX 559-734-7460 Driver’s Side Passenger Side Heat Shield 8 8 8. Check your installation to ensure that all fasteners are tight and that the assembly and all fasteners clear brake and fuel lines, emergency brake cables, fuel tanks, wiring harnesses, etc. Make sure that heat shields are positioned for maximum protection of air spring.
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559-734-7451 800-367-5480 FAX 559-734-7460 9. Complete passenger and driver’s side installation of air spring assembly. 10.Select a location for the air inflation valves. The location can be on the bumper or body of the vehicle where an air chuck can be used to inflate the air springs. Select a location where the valve will not be damaged or interfere with the operation of other components. 11.