System Design and Installation Manual
Suggested Tools for Installation of HOME-FLEXTM Underground Use to cut HOME-FLEXTM Underground MDPE pipe to desired length. Ratcheting Pipe Cutter Use to tighten the fitting nut against the fitting flange. 2x Large Groove Joint or PVC Fitting Pliers Gloves Eye Protection For technical support call: 1-888-939-6971 or email: homeflexunderground@ipexamerica.
HOME-FLEXTM Underground System Design and Installation Manual Chapter 1: Introduction 1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 User Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.3 Limitations of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.
Chapter 1: Introduction This side of the HOME-FLEX® manual applies to HOME-FLEXTM Underground pipe and its asso-ciated plastic fittings. HOME-FLEX® CSST and HOME-FLEXTM Underground are two different systems with different uses and installation requirements. The tubing and fittings are not interchangeable. HOME-FLEX Underground pipe is made of a yellow poly plastic all the way through. It has a smooth outside wall and a smooth inside wall. The fittings are made of plastic.
Introduction plumbing, mechanical, electrical, and/ or applicable building codes. If you do not understand all requirements and local codes, contact a licensed professional plumber. The installation shall be made in accordance with local codes, or, in the absence of local codes, in accordance with the National Fuel Gas Code (ANSI Z223.1 / NFPA 54); the Liquefied Petroleum Gas Code (NFPA 58); Natural Gas and Propane Installation Code (CSA B149.
Limitations of Manual WARNING! Improper installation or operation of the system may result in fire, explosion or asphyxiation. Only the compo-nents provided or specified by IPEX USA LLC, for use as part of the fuel gas system are to be used in the installation. 1.3 Limitations of Manual While every effort has been made to prepare this document in accordance with all region-al model codes in effect at its printing, IPEX USA LLC cannot guarantee that the local administrative authority will accept this.
Chapter 2: Description of System Components 2.1 Gas Pipe Application Information For use in direct burial Natural Gas and Liquefied Petroleum (LP) Gas applications with Polyethylene (PE) gas pipelines. Technical Data Materials Polyethylene (PE 2406/2708) Pipe: Pressure Ratings Temperature Ratings 80 PSIG Max Operating Pressure: Operating Temperature Range:" -20°F - 140°F Codes Standards NFPA 54/ANSI Z223.
Part No. Size (IPS) SDR Length 221067 1¼" 11 100' 221068 1¼" 11 250' 221069 1¼" 11 500' 221070 1½" 11 100' 221071 1½" 11 250' 221072 1½" 11 500' 221073 2" 11 100' 221074 2" 11 250' 221075 2" 11 500' Check homeflexunderground.com for up-to-date product listings. 2.2 Fittings Application Information Gas compression fittings for use in Natural Gas and Liquefied Petroleum (LP) Gas applications with Polyethylene (PE) gas pipelines.
Part No. Description SDR 250159 1¼" x 1¼" Coupling Fitting (SDR 10) 10 250158 1¼" x 1¼" Coupling Fitting 11 250160 1½" x 1½" Coupling Fitting 11 250161 2" x 2" Coupling Fitting 11 250148 ½" x ½" Elbow Fitting 9.3 250149 ¾" x ¾" Elbow Fitting 11 250150 1" x 1" Elbow Fitting 11 250152 1¼" x 1¼" Elbow Fitting (SDR 10) 10 250151 1¼" x 1¼" Elbow Fitting 11 250153 1½" x 1½" Elbow Fitting 11 250154 2" x 2" Elbow Fitting 11 250142 ½" x ½" x ½" Tee Fitting 9.
Size (IPS) SDR 250160 1½" 250161 2" Part Number Dimensions (in) Weight (lbs) S D L 11 0.94 3.78 8.07 1.30 11 1.14 4.44 9.17 1.96 Check homeflexunderground.com for up-to-date product listings. Elbow Fitting Dimensional Information Part Number Size (IPS) SDR 250148 ½" 250149 ¾" 250150 250159 250153 250148 250154 2" Dimensions (in) Weight (lbs) S D L 9.3 0.47 1.81 2.72 0.20 11 0.51 2.13 3.23 0.33 1" 11 0.63 2.68 3.78 0.57 1¼" 10 0.79 3.23 4.41 0.
Part Number Size (IPS) SDR 250142 ½" 250143 Dimensions (in) S D H G L Weight (lbs) 9.3 0.47 1.81 2.76 1.10 5.51 0.29 ¾" 11 0.51 2.13 3.19 1.54 6.34 0.49 250144 1" 11 0.63 2.68 3.78 1.69 7.44 0.86 250146 1¼" 10 0.79 3.23 4.41 1.89 8.78 1.46 250145 1¼" 11 0.79 3.23 4.41 1.89 8.78 1.46 250168 1½" 11 0.83 3.78 4.88 2.17 9.65 2.16 2" 11 0.94 4.45 5.59 2.72 11.1 3.33 250147 Check homeflexunderground.com for up-to-date product listings. 2.
Check homeflexunderground.com for up-to-date product listings. 2.4 Transition Fittings • • • • • • Transitions between Steel and MDPE Gas Pipe Requires the use of a Coupling Fitting Complies with ASTM F1973 for use with ASTM D2513 Gas Pipe Suitable for Natural Gas or LP Gas Maximum Operating Pressure: 80 PSIG Operating Temperature Range: -20°F - 140°F Note: The steel portion of this fitting has an epoxy coating to protect it from underground rust and corrosion.
Chapter 3: System Configuration and Sizing 3.1 Configuration Prior to piping installation, refer to building plans or prepare a sketch (this may be required by the local authority having jurisdiction for permitting purposes) showing the location of the appliances, the various appliance load demands, point of delivery (gas meter or 2nd stage LP regulator) and planned piping routes.
3.2 Reference Data for Proper Sizing Table 3.1 Pressure Conversion Factors Table 3.2 Fuel Gas Information ¼ PSI = 6.921 in. w.c. (appox. 7 in. w.c.) Gas Type BTU per Cubic Foot Specific Gravity ½ PSI = 13.842 in. w.c. (appox. 14 in. w.c.) Natural Gas 1000 0.6 LP Gas 2516 1.52 1 PSI = 27.684 in. w.c. (appox. 28 in. w.c.) 2 PSI = 55.368 in. w.c. (appox. 56 in. w.c.) 5 PSI = 138.42 in. w.c. (appox. 40 in. w.c.) 3.
System Configuration and Sizing Figure 3.2 2 PSI LP Gas Second-Stage Regulator To Garage, Outbuilding Or Appliance. Step 1 Call 811 at least 3 days prior to digging to have any underground utilities marked prior to digging. Step 2 Determine length of gas piping from connection point at second stage regulator outlet to riser outlet at the outbuilding or appliance. Include the distance required to connect the riser to the gas piping system near the meter.
Sizing Methods and Examples Step 3 Determine the number and type of HOME-FLEXTM Underground fittings that are required in the system. Add the equivalent number of feet from Table 5.1 “Length to Add to Each Run for Each Fitting” on page 20 of this guide to the number of feet calculated above. Step 4 Use Table 5.7 on page 26 for 10 PSI elevated pressure LP Gas. Find the nearest length that is equal to or greater than the length calculated in step 3 above.
Chapter 4: Installation Practices 4.1 Installation Practices and Guidelines 1. HOME-FLEX Underground pipe and fittings must be installed in accordance with the Installation Practices & Guidelines outlined in this document as well as all local plumbing, mechanical, electrical and/or building codes and laws applicable at the locale where HOME-FLEX Underground is to be installed.
can be obtained from: catalog.nfpa.org/NFPA-54-C3324.aspx. Consult Section 4.4 (p. 18) for more information on pressure / leak tests and troubleshooting leaks. Nut Spacer Grip Ring O-Ring Main Body Nut Nut Nut Main Body Nut Nut Spacer Grip Ring O-Ring Spacer Grip Ring O-Ring Main Body Nut Figure 4.1 Fitting Re-assembly Diagrams 4.2 Trenching The minimum required depth for buried pipe will be specified by local code, and may range from as shallow as 12 inches to as deep as 24 inches.
Installation Practices the trench until after the pressure / leak test has been completed (see Section “4.4 Pressure and Leak Testing” on page 18) and the system has passed inspection by the local authority having jurisdiction (AHJ). 4.3 Fitting Assembly Overview HOME-FLEXTM Underground IPS fittings are for use with IPS sized yellow poly gas pipe that has been approved for use with natural gas and propane.
Fitting Assembly Overview Step 4 Push stiffener into pipe Push the stiffener all the way into the pipe until the ridge is flush with the pipe end. This can be done by hand, or gently tapped in with a mallet if required. Step 5 Ensure 3 threads are showing on the fitting body The fitting is supplied in a ready-to-use position. You do not need to disassemble the fitting prior to use. Always ensure three threads are exposed on the central body of the fitting prior to use.
Installation Practices Step 8 Fitting is installed The fitting is now fully installed and ready for use. Note nut position relative to the flange on the central body. Check for system leaks prior to backfilling. WARNING! Improper installation or operation of the system may result in fire, explosion, or asphyxiation. Only the components provided or specified by IPEX USA LLC for use with HOME-FLEXTM Underground or as part of the fuel gas system are to be used in the installation. 4.
Chapter 5: Sizing/Capacity Tables Fitting Adjustment Values for Determining Run Length Table 5.1 Length to Add to Each Run for Each Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Natural Gas Sizing Tables Table 5.2 Low Pressure Natural Gas (Less than 2 PSI with 0.3 in. w.c. drop) . . . . . . . . 21 Table 5.3 Low Pressure Natural Gas (Less than 2 PSI with 0.5 in. w.c. drop) . . . . . . . . 22 Table 5.4 Elevated Pressure Natural Gas (2 PSI with 1 PSI drop) . . . . . . . . . . . . . . . .
Sizing/Capacity Tables 5.1 Fitting Adjustment Values for Determining Run Length Table 5.1 Length to Add to Each Run for Each Fitting Fitting Coupler Elbow Tee (In Line Flow) Tee (line to branch flow) 20 Pipe Size Add ½" 1.6' ¾" 2.2' 1" 2.9' 1¼" 3.5' 1½" 4.2' 2" 3.4' ½" 3.2' ¾" 4.4' 1" 5.7' 1¼" 6.9' 1½" 8.2' 2" 8.3' ½" 2.1' ¾" 2.9' 1" 3.7' 1¼" 4.5' 1½" 5.3' 2" 4.8' ½" 3.8' ¾" 5.3' 1" 6.8' 1¼" 8.4' 1½" 9.9' 2" 10.
Natural Gas Sizing Tables 5.2 Natural Gas Sizing Tables Table 5.2 Low Pressure Natural Gas (Less than 2 PSI with 0.3 in. w.c. drop) Maximum Capacity of HOME-FLEXTM Underground Poly Pipe in BTU/h (British Thermal Units per Hour) of Natural Gas by Length of Piping Run (Approximate 1,000 BTU/h Natural Gas per 1 CFH; based on a 0.6 specific gravity of gas) Pressure Drop: 0.3 in w.c. Inlet Pressure: Less than 2 PSI Run (ft.) IPS Pipe Size (SDR) ½" (SDR 9.
Sizing/Capacity Tables Table 5.3 Low Pressure Natural Gas (Less than 2 PSI with 0.5 in. w.c. drop) Maximum Capacity of HOME-FLEXTM Underground Poly Pipe in BTU/h (British Thermal Units per Hour) of Natural Gas by Length of Piping Run (Approximate 1,000 BTU/h Natural Gas per 1 CFH; based on a 0.6 specific gravity of gas) Inlet Pressure: Less than 2 PSI Pressure Drop: 0.5 in w.c. Run (ft.) IPS Pipe Size (SDR) ½" (SDR 9.
Natural Gas Sizing Tables Table 5.4 Elevated Pressure Natural Gas (2 PSI with 1 PSI drop) Maximum Capacity of HOME-FLEXTM Underground Poly Pipe in BTU/h (British Thermal Units per Hour) of Natural Gas by Length of Piping Run (Approximate 1,000 BTU/h Natural Gas per 1 CFH; based on a 0.6 specific gravity of gas) Inlet Pressure: 2 PSI Pressure Drop: 1 PSI Run (ft.
Sizing/Capacity Tables 5.3 Liquid Petroleum (LP) Gas Sizing Tables Table 5.5 Low Pressure LP (Less than 11 in. w.c. with 0.5 in. w.c. drop) Maximum Capacity of HOME-FLEXTM Underground Poly Pipe in BTU/h (British Thermal Units per Hour) of Liquid Propane (LP) Gas by Length of Piping Run (Approximate 2,520 BTU/h LP Gas per 1 CFH; based on a 1.52 specific gravity of gas) Inlet Pressure: 11 in. w.c. Pressure Drop: 0.5 in. w.c.
Liquid Petroleum (LP) Gas Sizing Tables Table 5.6 Elevated Pressure LP (2 PSI with 1 PSI drop) Maximum Capacity of HOME-FLEXTM Underground Poly Pipe in BTU/h (British Thermal Units per Hour) of Liquid Propane (LP) Gas by Length of Piping Run (Approximate 2,520 BTU/h LP Gas per 1 CFH; based on a 1.52 specific gravity of gas) Inlet Pressure: 2 PSI Pressure Drop: 1 PSI Intended Use: PE Pipe Sizing Between 2 PSI Service Regulator and Line Pressure Regulator Run (ft.
Sizing/Capacity Tables Table 5.7 Elevated Pressure Liquid Propane (LP) (10 PSI with 1 PSI drop) Maximum Capacity of HOME-FLEXTM Underground Poly Pipe in BTU/h (British Thermal Units per Hour) of Liquid Propane (LP) Gas by Length of Piping Run (Approximate 2,520 BTU/h LP Gas per 1 CFH; based on a 1.52 specific gravity of gas) Inlet Pressure: 10 PSI Pressure Drop: 1 PSI Intended Use: PE Pipe Sizing Between First-Stage Pressure Regulator and Second-Stage (Low Pressure) Regulator Run (ft.
