Owner's Manual EB3500X ©1985 Honda Motor Co., Ltd.
Thank you for purchasing a Honda generator. This manual covers operation and maintenance of the EB3500X generators. All information in this publication is based on the latest product information available at the time of approval for printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without This manual should be considered a permanent remain with the generator when sold.
I / CONTENTS CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. WARNING LABEL LOCATION ................................................. GENERATOR SAFETY ... . ....................................................... COMPONENT IDENTIICATION ................................................ . ................................. PRE-OPERATION CHECK ..................... STARTING THE ENGINE ........................................................ GENERATOR USE .............................................
1. WARNING LABEL LOCATION ATTENTIONNEPASUTILISER DANSUNENDROIT FERME A CAUSE DURISQUE D’EMPOISONNEMENT DUGAZ. ATENClON NO LO USE EN LUGARES CERRADOS PORQUE EL MONOXIDE DECARBON0 ESVENENOSO. // L I STOP ENGINE BtFORf RfFUftlN~ mCONlROLfR , OU’IL N’V A.NI FUIIE NI fSSfNCt ARRfTfR Lf MOIfUR AVANT Of RfFAIRf mlNSPfCClONAR PARA COMBUSllBLf 0 ESCAPE PARAR MIlTOR ANlfS Of ECHAR Lf PIEIN.
I EB350OX CAUTION HONDA MOTORCO., LTD. MADE INJAPANB’ H BE SURE TO FILL CRANKCASE WITH RECOMMENDED OIL BEFORE USING. FOR DETAILED EXPLANATION, SEE THE OWNER’S MANUAL. , c 4 VOLTAGE AC FREQUENCY RATED OUTPUT h&4f$UTPUT FUEL GASOLINE 12Ol24OV 60Hz 3.OkVA 3.
2. GENERATOR m SAFETY * To ensure safe operation - Place the generator at least 1 m (3 ft) away from buildings or other equipment when operating the generator. Operate the generator on a level surface. If the generator is tilted, fuel spillage .may result. Exhaust gas contains posionous carbon monoxide. Never run the generator in an enclosed area. Be sure to provide adequate ventilation. Know how to stop the generator quickly and understand operation of all the controls.
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FUEL TANK CAP .
I’ 4. I I PRE-OPER&TUON CWECK Engine Oil CAUTION: l Engine oil is a major factor affecting engine performance and service life. Non-detergent oiis and vegetable oils are not recommended. l Be sure to.check .the engine on a level surface with the engine stopped. Use Honda 4-stroke oil or an equivalent high detergent premium quality motor oil certified to meet or exceed U.S. auto-mobile manufacturer’s requirements for Service Classification SE or SF.
Fuel Use automotive gasoline with a pump octane number (9) of 86 or higher, or a research octane number of 91 or higher (unleaded is preferred to minimize combustion chamber deposits). Never use an oil/gasoline mixture or dirty gasoline. Avoid getting dirt, dust or water in the fuel tank. CAUTION: Gasoline substitutes are not recommended; ful to the fuel system components. they may be harm- iam Gasoline is extremely flammable and explosive under certain conditions.
Gasolines Containing Alcohol If you decide to use a gasoline containing alcohol (“gasohol”), be sure the octane rating is at least as high as that recommended by Honda. There are two types of “gahohol” that containing ethanol, and that containing methanol. Do not use gasohol that contains more than 10% ethanol. Do not use gasoline containing ,methanol (methyl or wood alcohol) that does not also contain cosolvents and corrosion inhibitors for methanol.
Make sure that the AC circuit breaker is in the OFF position. The generator may be hard to start if a load is connected.
(’ 5. STARTING I , ‘THE ENGINE 1. Turn the fuel valve to the 4N position. FUEL VALVE 2. Pull the choke rod to the CLOSE position.
3 Make sure the auto-throttle ’ will be required for Warm switch is in the OFF Position, or more time UP. A;TO-THROTTLE SWITCH 4. Turn the.
5. Pull the starter grip until compression is felt, then pull briskly. NOTE: Do not allow the starter grip to snap back. Return it slowly by hand. STARTER GillP 6. Push the choke rdd to the OPEN position as the engine warms up. 7. If auto-throttle will be used, turn the switch after the engine has warmed up.
6. GENERATOR USE ra!m To prevent electrical shock from faulty appliances, the generator should be grounded. Connect a length of heavy wire between the ground terminal and the ground source. CAUTION: l Limit operation requiring maximum power (3.5KVA) to 30 minutes. For continuous operation, do not exceed the rated power of 3.0 KVA. In either case, the total wattage of all appliances connected must be considered. l Do not exceed the current limit specified for any one receptacle.
AC applications : 1. Turn the voltage slector switch to either position as required. When the switch is turned to “12OV ONLY” position, you can use only 12OV AC. At “12OV/24OV” position, you can use both 12OV and 240V sources. 2. Switch on the AC Circuit Breaker. 3. Plug in the appliance. NOTE: This gen&ator is equipped with an AVR (Automatic Regulator) for stable voltage supply.
Oil Alert System The Oil Alert system is designed to prevent engine damage caused by an insufficent amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert system will automatically shut down the engine (the engine switch will remain in the ON position). If the Oil Alert system shuts down the engine, the Oil Alert lamp will flash when you operate the starter, and the engine will not run. If this occurs, add engine oil (p. 8).
, i 7. STOP+lNG THE EN’GINE turn the engine switch to the OFF To stop the engine in an emergency, position. I In normal use: 1. Turn the AC circuit, breaker to the OFF position. AC CIRCUIT BREAKER 2. Turn the engine switch to the OFF position.
3. Turn the fuel valve to the OFF position.
8. MAINTENANCE The purpose of the maintenance schedule and adjustment generator in the best operating condition. Inspect or service as scheduled in the table. is to keep the mzm Shut off the engine before performing any maintenance. If the engine must be run, make sure the area is well ventilated. The exhaust contains poisonous carbon monoxide gas. CAUTION: replacement generator. Use only genuine HONDA parts or their equivalent.
Tool kit The tools supplied are necessary for performing maintenance, simple adjustments and repairs. Always keep the kit with the generator. s==G - 10 x 12 mm WRENCH SCREW DRIVER > HANDLE WRENCH 1 . HANDLE IO BAR - L TOOL Changing periodic DRIVER 0 c PLUG some -3 BAG oil Drain the oil while the engine is still warm to assure rapid and complete draining. 1. Remove the drain bolt and filler cap, and drain the oil. Retighten the plug securely. 2.
Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly (page 23). Service more frequently when operating the generator in extremely dusty areas. w air cleaner Never use gasoline or low flash point solvents element. A fire or explosion could result. CAUTION: Never wear may result. run the generator j without for cleaning the air cleaner. the Rapid engine 1.
2. Wash the element in a non-flammable or high flash point solvent and dry it thoroughly. 3. Soak the element in clean engine oil and squeeze out the excess oil. 4. Reinstall the air cleaner element and the cover.
Sediment cup cleaning Turn the fuel valve to the OFF position. Remove the sedimerit cup and Oring, and wash them’in nonflammable or high flash point solvent. Dry them thoroughly, and reinbtall securely. Turn the fuel valve to the ON position, and check for leaks.
Spark plug service Recommended CAUTION: spark plug: BPR5ES (NGK) WlGEPR-U Never use a spark plug of incorrect (ND) heat range. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Remove the spark plug cap, and use a spark plug wrench to remove the plug. mm! careful If the engine has been running, not to touch the muffler. the muffler will be very hot. Be 2. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped.
4. Check that the spark plug washer is in good condition, spark plug in by hand to prevent cross-threading. and thread the 5. After the spark plug is seated, tighten with a spark plug wrench to compress the washer. NOTE: If installing a new spark plug, tighten l/2 turn after the spark plug seats to compress the washer. If reinstalling a used spark plug, tighten l/8- l/4 turn after the spark plug seats to compress the washer. CAUTION: tightened The spark plug must be securely tightened.
Spark arrester mml Allow maintenance If the generator has been running, it to cool before proceeding. CAUTION: The spark maintain its efficiency. arrester must the muffler be serviced will be very hot. at every 100 hours to Clean the spark arrester as following: 1. Loosen the screw by the exhaust port of the muffler and remove the spark arrester. 2. Clean the carbon deposit on the spark arrester with a brush. 3. Install the spark arrester in the reverse order of removal.
9. TRANSPORilhWSTORAGE m When transporting position and keep the engine spilled fuel may ignite. ihe engine, turn the fuel valve to the OFF level to prevent fuel spillage. Fuel vapor or Before storing the unit for an extended period: 1. Be sure the storage.area is free of excessive humidity and dust. 2. Drain the fuel a: With the fuel valve in the OFF position, remove and empty the sedi.ment cup. FUEL VALVE b.
d. Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container. 3. Change the engine oil. 4. Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder. Crank the engine several revolutions to distribute the oil, then reinstall the spark plug. 5. Pull the starter rope slowly until resistance is felt. Continue pulling until the notch on the starter pulley aligns with the hole on the recoil starter (see illustration below).
, ,! 10. TROUBLEtiH’OOTlklG A. 1. 2. 3. 4. 5. When the engine will not start: Is the engine switch on? Does the oil alert’lamp flash when the starter is pulled? Is there enough fuel? Are all loads disconnected from the AC receptacles? Is there a spark at the spark plug? a. Remove the spark plug cap. Clean any dust from around the spark plug base, then remove the spark plug. b. Install the spark plug in the plug cap. c. Turn the engine switch on. d.
6. Is gasoline reaching the carburetor? To check, place a suitable container under the drain, turn the engine switch on and loosen the drain screw. Fuel should flow out freely. If OK, try to start the engine according to the instructions. DRAIN SCREW 7. If the engine still does not start, take the generator to an authorized Honda dealer. If any fuel is spilled, make sure the area around and the generator is dry before starting the engine. Fuel vapor or spilled fuel may ignite. rmm the spark plug B.
11. SPECIFICAT10NS Dimensions EB3500X Model Power equipment description code Lenght x Width EA6 605x495x485mm (23.8 x 19.5 x 19.1 x Height 62 kg (136.7 Dry weight Engine in) lb) I 1 Model Engine 4-stroke, type valve, 242 cc (14.8 Displacement [Bore x Stroke] Max. output Max. torque [73 x 58 rpm single I Cooling system Ignition system 1.7 kg-m (12.3 230 g/HPh x 2.3 ft-lb)/2.500 (0.
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i 13. #ANGER 8 x ’ / I(IT INSUALLATION 18 mm FLANGE BOLT (41 HANGER BRACKET CAUTION: l Position the hanger at the generator’s balance point, in the middle of the fuel tank. l Fit the end tabs of the -hanger through the bracket slots, and bolt the brackets to the hanger.
14. INSTALLATION 4 Wheel OF OPTIONAL PARTS Kit Installation 1. Install the four wheels on the axle shaft. 2. Install the axle assembly on the generator using four bolts and nuts. WHEEL STOPPER NOTE: Install the shaft with wheel stopper facing engine side.
, 15. WARRANTY Owner I SERVICE Satisfaction Your satisfaction and goodwill are important to your dealer and to us. All Honda warranty details are explained in the Distributor’s Limited Warranty; Normally, any problems concerning the product will be handled by your dealer’s service department.
Zone Offce Locations NORTHWEST ZONE OFFICE (includes Alaska) American Honda Motor Co., Inc. Customer Relations Department PO Box 30285 Portland, Oregon 97220 Telephone: 15031 255-1186 MIDWEST ZONE OFFICE American Honda Motor Co.. Inc. Customer Relations Department PO 90x 22 Greendale, Wisconsion 53129 Telephone: (414) 421.9300 \ a Motor Co., Inc. Customer Relations Department PO Box 420 Gardena, California 90247 Telephone: 12131 604-2524 SOUTHWEST ZONE OFFICE American Honda Motor Co., Inc.
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