DIC197 Black 00X32-Z30-6000_EG4000CX_H1-4 GENERATOR EG3600CX EG4500CX EG5500CX EG5500CXS · · OWNER'S MANUAL 32Z30600 00X32-Z30-6000 00X32-Z30-6000_EG4000CX_H1-4.ind1 1 CX CXS oHonda Motor Co., Ltd. 2010 11000.2005.
10/07/22 15:01:21 32Z30R00_001 Honda EG3600CX·EG4500CX EG5500CX·EG5500CXS OWNER’S MANUAL The‘‘e-SPEC’’mark symbolizes environmentally responsible technologies applied to Honda power equipment, which contains our wish to ‘‘preserve nature for generations to come.
10/07/22 15:01:31 32Z30R00_003 Thank you for purchasing a Honda generator. This manual covers operation and maintenance of the EG3600CX· EG4500CX·EG5500CX·EG5500CXS generators. All information in this publication is based on the latest product information available at the time of approval for printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
10/07/22 15:01:34 32Z30R00_004 CONTENTS 1. 2. 3. 4. 5. SAFETY INSTRUCTIONS.................................................................... 3 SAFETY LABEL LOCATIONS.............................................................. 7 COMPONENT IDENTIFICATION ...................................................... 10 PRE-OPERATION CHECK ................................................................. 13 STARTING THE ENGINE ..................................................................
10/07/22 15:01:43 32Z30R00_005 1. SAFETY INSTRUCTIONS IMPORTANT SAFETY INFORMATION Honda generators are designed for use with electrical equipment that has suitable power requirements. Other uses can result in injury to the operator or damage to the generator and other property. Most injuries or property damage can be prevented if you follow all instructions in this manual and on the generator. The most common hazards are discussed below, along with the best way to protect yourself and others.
10/07/22 15:01:52 32Z30R00_006 Carbon Monoxide Hazards Exhaust contains poisonous carbon monoxide, a colorless, odorless gas. Breathing exhaust can cause loss of consciousness and may lead to death. If you run the generator in an area that is confined, or even partially enclosed area, the air you breathe could contain a dangerous amount of exhaust gas. Never run your generator inside a garage, house, or near open windows or doors.
10/07/22 15:02:00 32Z30R00_007 Fire and Burn Hazards Do not use the generator in areas with a high risk of fire. When installed in ventilated rooms, additional requirements for fire and explosion protection shall be observed. The exhaust system gets hot enough to ignite some materials. −Keep the generator at least 1 meter away from buildings and other equipment during operation. −Do not enclose the generator in any structure. −Keep flammable materials away from the generator.
10/07/22 15:02:03 32Z30R00_008 Disposal To protect the environment, do not dispose of the used generator, battery, engine oil, etc. carelessly by leaving them in the waste. Observe the local laws or regulations or consult your authorized Honda generator dealer to dispose of these parts. Please dispose of used motor oil in a manner that is compatible with the environment. We suggest you take it in a sealed container to your local service station for reclamation.
10/07/22 15:02:22 32Z30R00_009 2. SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read the labels and safety notes and precautions described in this manual carefully. If a label comes off or becomes hard to read, contact your Honda dealer for a replacement.
/07/22 15:02:29 32Z30R00_010 Honda generator is designed to give safe and dependable service if operated according to instructions. Read and understand the Owner’s Manual before operating the generator. Failure to do so could result in personal injury or equipment damage. Exhaust contains poisonous carbon monoxide, a colorless, odorless gas. Breathing carbon monoxide can cause loss of consciousness and may lead to death.
10/07/22 15:02:32 32Z30R00_011 A hot exhaust system can cause serious burns. Avoid contact if the engine has been running.
10/07/22 15:02:39 32Z30R00_012 3. COMPONENT IDENTIFICATION CX type FUEL GAUGE CONTROL PANEL CHOKE KNOB FUEL VALVE LEVER OIL FILLER CAP STARTER GRIP SEDIMENT CUP AIR CLEANER OIL DRAIN BOLT ENGINE SERIAL NUMBER FUEL TANK CAP SPARK PLUG FRAME SERIAL NUMBER MUFFLER Record the frame serial number and the engine serial number in the spaces below. You will need these serial numbers when ordering parts.
10/07/22 15:02:45 32Z30R00_013 CXS type FUEL GAUGE CONTROL PANEL CHOKE KNOB FUSE FUEL VALVE LEVER OIL FILLER CAP SEDIMENT CUP STARTER GRIP AIR CLEANER OIL DRAIN BOLT ENGINE SERIAL NUMBER FUEL TANK CAP BATTERY TRAY SPARK PLUG FRAME SERIAL NUMBER MUFFLER Record the frame serial number and the engine serial number in the spaces below. You will need these serial numbers when ordering parts.
10/07/22 15:02:50 32Z30R00_014 CONTROL PANEL EG3600CX, EG4500CX, EG5500CX: UH types 240V RECEPTACLES ENGINE SWITCH DC CIRCUIT PROTECTOR DC TERMINALS AC CIRCUIT BREAKER GROUND TERMINAL EG5500CXS: RGH, UH types EG4500CX: RGH type 230V RECEPTACLES ENGINE SWITCH VOLT METER DC CIRCUIT PROTECTOR ENGINE SWITCH DC TERMINALS AC CIRCUIT BREAKER GROUND TERMINAL 12
10/07/22 15:02:56 32Z30R00_015 4. PRE-OPERATION CHECK Be sure to check the generator on a level surface with the engine stopped. 1. Check the engine oil level before each use. Using non detergent oil or 2-stroke engine oil could shorten the engine’s service life. Recommended oil: Use 4-stroke motor oil that meets or exceeds the requirements for API service category SE or later (or equivalent).
10/07/22 15:03:02 32Z30R00_016 a. Remove the oil filler cap and wipe the dipstick clean. b. Check the oil level by inserting the dipstick in the filler hole without screwing it in. c. If the oil level is low, fill to the upper limit of the oil filler neck with the recommended oil. Running the engine with insufficient oil can cause serious engine damage. The Oil Alert system will automatically stop the engine before the oil level falls below the safe limit.
10/07/22 15:03:12 32Z30R00_017 2. Check the fuel level. Check the fuel gauge. If the fuel level is low, refuel the fuel tank until the level as specified. After refueling, tighten the fuel tank cap securely. Use automotive unleaded gasoline with a Research Octane Number of 91 or higher (a Pump Octane Number of 86 or higher). Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank.
10/07/22 15:03:22 32Z30R00_018 Gasoline spoils very quickly depending on factors such as light exposure, temperature and time. In worst cases, gasoline can be contaminated within 30 days. Using contaminated gasoline can seriously damage the engine (caburetor clogged, valve stuck). Such damage due to spoiled fuel is disallowed from coverage by the warrantry. To avoid this please strictly follow these recommendations: Only use specified gasoline (see page 15 ). Use fresh and clean gasoline.
10/07/22 15:03:28 32Z30R00_019 3. Check the air cleaner. Check the air cleaner element to be sure it is clean and in good condition. Unsnap the two air cleaner cover clips, remove the air cleaner cover, and remove the air cleaner element. Clean or replace the air cleaner element if necessary (see page 41 ). Never run the engine without the air cleaner element. Rapid engine wear will result from contaminants, such as dust and dirt, being drawn through the carburetor, into the engine.
10/07/22 15:03:35 32Z30R00_020 4. Check the battery fluid (CXS type). Your generator’s engine charging system charges the battery while the engine is running. However, if the generator is only used periodically, the battery must be charged monthly to maintain the battery service life. The battery contains sulfuric acid (battery fluid), which is highly corrosive and poisonous. Getting battery fluid in your eyes or on your skin can cause serious burns.
10/07/22 15:03:41 32Z30R00_021 The battery fluid level must be kept between the UPPER and LOWER level marks. If the battery fluid level is below the LOWER level, sulfation and battery plate damage will occur. If rapid loss of battery fluid is experienced, or if your battery seems to be weak causing slow operation of the starter motor, see your authorized Honda generator dealer. 1. Locate the battery. Check the battery fluid level with the generator on a level surface. Remove the battery cell caps. 2.
10/07/22 15:03:45 32Z30R00_022 5. STARTING THE ENGINE Make sure that the AC circuit breaker is in the OFF position. The generator may be hard to start if a load is connected.
10/07/22 15:03:50 32Z30R00_023 Electric starting (CXS type) When starting the generator after adding fuel for the first time, after long-term storage, or after running out of fuel, turn the fuel valve lever to the ON position, then wait for 10 to 20 seconds before starting the engine. 1. Turn the fuel valve lever to the ON position.
10/07/22 15:03:53 32Z30R00_024 2. Pull the choke knob to the CLOSED position to start a cold engine. Push the choke knob to the OPEN position as the engine warms up.
10/07/22 15:03:58 32Z30R00_025 3. Turn the engine switch to the START position and hold it there for 5 seconds or until the engine starts. After the engine starts, let the engine switch return to the ON position. ON ON START START ENGINE SWITCH Do not use the electric starter for more than 5 seconds at a time. If the engine fails to start, release the switch and wait 10 seconds before operating the starter again.
10/07/22 15:04:03 32Z30R00_026 Manual starting When starting the generator after adding fuel for the first time, after long-term storage, or after running out of fuel, turn the fuel valve lever to the ON position, then wait for 10 to 20 seconds before starting the engine. 1. Turn the fuel valve lever to the ON position.
10/07/22 15:04:06 32Z30R00_027 2. Pull the choke knob to the CLOSED position to start a cold engine. Push the choke knob to the OPEN position as the engine warms up.
10/07/22 15:04:10 32Z30R00_028 3. Turn the engine switch to the ON position.
10/07/22 15:04:16 32Z30R00_029 4. Pull the starter grip lightly until you feel resistance, then pull the starter grip briskly toward in the direction of the arrow as shown below. The starter grip can be drawn back very quickly before you release it. This may pull your hand forcefully toward the engine and cause an injury. Do not allow the starter grip to snap back. Return it slowly by hand. Do not let the starter rope rub against the generator body, or the rope will wear out prematurely.
10/07/22 15:04:22 32Z30R00_030 High altitude operation At high altitude, the standard carburetor air-fuel mixture will be excessively rich. Performance will decrease, and fuel consumption will increase. High altitude performance can be improved by specific modifications to the carburetor. If you always operate the generator at altitudes higher than 1,500 meters above sea level, have your authorized Honda dealer perform these carburetor modifications.
10/07/22 15:04:30 32Z30R00_031 6. GENERATOR USE Be sure to ground the generator when the connected equipment is grounded. Do not connect to a building’s electrical system unless an isolation switch has been installed by a qualified electrician. Connections for standby power to a building’s electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes.
10/07/22 15:04:44 32Z30R00_032 Do not exceed the current limit specified for any one receptacle. Do not connect the generator to a household circuit. This could cause the damage to the generator or to electrical appliances in the house. Do not modify or use the generator for other purposes than it is intended for. Also observe the following when using the generator. Do not connect an extension to the exhaust pipe.
10/07/22 15:04:52 32Z30R00_033 AC Applications Substantial overloading will switch off the AC circuit breaker. Marginal overloading may not switch off the AC circuit breaker, but it will shorten the service life of the generator. Be sure that all appliances are in good working order before connecting them to the generator. Electrical equipment (including lines and plug connections) should not be defective.
10/07/22 15:04:59 32Z30R00_034 DC application The DC receptacle may be used for charging 12 volt automotive-type batteries only. To prevent the possibility of creating a spark near the battery, connect charging cable first to the generator, then to the battery. Disconnect cable first at the battery. Before connecting charging cable to a battery that is installed in a vehicle, disconnect the vehicle’s battery cable. Reconnect the vehicle’s battery cable after the charging cables are removed.
10/07/22 15:05:03 32Z30R00_035 1. Before connecting the battery charging cable to a battery that is installed in a vehicle, disconnect the vehicle battery ground cable from the negative (−) battery terminal. 2. Connect the red lead of battery charging cable into the positive (＋) DC terminal of the generator. 3. Connect the black lead of battery charging cable into the negative (−) DC terminal of the generator. 4.
10/07/22 15:05:13 32Z30R00_036 Batteries produce explosive gases: If ignited, and explosion can cause serious injury or blindness. Provide adequate ventilation when charging. CHEMICAL HAZARD: Battery fluid contains sulfuric acid. Contact with eyes or skin, even through clothing, may cause severe burns. Wear a faceshield and protective clothing. Keep flames and sparks away, and do not smoke in the area.
10/07/22 15:05:21 32Z30R00_037 Oil Alert System The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase falls below a safe limit, the Oil Alert system will automatically shut down the engine (the engine switch will remain in the ON position). If the engine stops and will not restart, check the engine oil level (see page 14 ) before troubleshooting in other areas.
10/07/22 15:05:28 32Z30R00_038 7. STOPPING THE ENGINE To stop the engine in an emergency, turn the engine switch to the OFF position. IN NORMAL USE: 1. Turn the AC circuit breaker to the OFF position. OFF AC CIRCUIT BREAKER OFF 2. Turn the engine switch to the OFF position.
10/07/22 15:05:32 32Z30R00_039 3. Turn the fuel valve lever to the OFF position.
10/07/22 15:05:37 32Z30R00_040 8. MAINTENANCE The purpose of the maintenance and adjustment schedule is to keep the generator in the best operating condition. Inspect or service as scheduled in the table below. Make sure the engine is off before you begin any maintenance or repairs. This will eliminate several potential hazards: Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you operate the engine. Burns from hot parts.
10/07/22 15:05:51 32Z30R00_041 Maintenance Schedule REGULAR SERVICE PERIOD (3) Performed at every indicated month or operating hour interval, whichever comes first.
10/07/22 15:05:58 32Z30R00_042 1. CHANGING OIL Drain the oil while the engine is still warm to assure rapid and complete draining. 1. Remove the oil drain bolt and sealing washer, remove the oil filler cap, and drain the oil. 2. Reinstall the drain bolt and new sealing washer. Tighten the bolt securely. 3. Refill with the recommended oil (see page 13 ) and check the oil level. Oil capacity: 1.
10/07/22 15:06:09 32Z30R00_043 2. AIR CLEANER SERVICE A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. Do not use gasoline or low flash point solvents for cleaning. They are flammable and explosive under certain conditions. Never run the engine without the air cleaner element. Rapid engine wear will result. 1.
10/07/22 15:06:18 32Z30R00_044 3. FUEL SEDIMENT CUP SERVICE Gasoline is extremely flammable and is explosive under certain conditions. Do not smoke or allow flames or sparks in the area. The sediment cup prevents dirt or water that may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1. Type with electric starter: Turn the engine switch to the OFF position and remove the key.
10/07/22 15:06:28 32Z30R00_045 4. SPARK PLUG SERVICE Recommended spark plug: BPR5ES (NGK) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler. 1. Remove the spark plug cap. 2. Clean any dirt from around the spark plug base. 3. Use a spark plug wrench to remove the spark plug. SPARK PLUG WRENCH SPARK PLUG CAP SIDE ELECTRODE 4. Visually inspect the spark plug.
10/07/22 15:06:33 32Z30R00_046 6. Make sure that the sealing washer is in good condition, and thread the spark plug in by hand to prevent cross-threading. 7. After the spark plug is seated, tighten with a spark plug wrench to compress the washer. If installing a new spark plug, tighten 1/2 turn after the spark plug seats to compress the washer. If reinstalling a used spark plug, tighten 1/8 to 1/4 turn after the spark plug seats. 8. Reinstall the spark plug cap on the spark plug securely.
10/07/22 15:06:43 32Z30R00_047 5. SPARK ARRESTER CLEANING (UH type) If the generator has been running, the muffler will be very hot. Allow it to cool before proceeding. The spark arrester must be serviced every 100 hours to maintain its efficiency. 1. Loosen the screw by the exhaust port of the muffler and remove the spark arrester. SPARK ARRESTER SCREW 2. Use a brush to remove carbon deposits from the spark arrester screen. Inspect the screen for breaks or tears and replace it if necessary.
10/07/22 15:06:51 32Z30R00_048 6. FUSE REPLACEMENT (CXS type) If the fuse is blown, the starter motor will not work until it is replaced. 1. Turn the engine switch to the OFF position and remove the key before checking or replacing the fuse. 2. Remove the fuse holder cover and pull the fuse out. 3. Replace the fuse with a fuse of the same type and rating.
10/07/22 15:07:00 32Z30R00_049 9. TRANSPORTING/STORAGE Transporting To prevent fuel spillage when transporting or during temporary storage, the generator should be secured upright in its normal operating position, with the engine switch OFF. The fuel valve lever should be turned OFF. When transporting the generator: Do not overfill the tank. Do not operate the generator while it is on a vehicle. Take the generator off the vehicle and use it in a well ventilated place.
10/07/22 15:07:03 32Z30R00_050 Take care not to drop or strike the generator when transporting. Do not place heavy objects on the generator. When transporting the generator by loading it on to a vehicle, secure to the generator frame as shown.
10/07/22 15:07:09 32Z30R00_051 Storage 1. Place a suitable gasoline container below the carburetor, and use a funnel to avoid spilling fuel. 2. Loosen the carburetor drain screw and drain the gasoline from the carburetor. Gasoline is extremely flammable and is explosive under certain conditions. Perform this task in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure. DRAIN SCREW 3.
10/07/22 15:07:16 32Z30R00_052 5. Remove the sediment cup (see page 42 ), and then turn the fuel valve lever to the ON position. 6. Allow the gasoline to drain completely, and then install the sediment cup (see page 42 ). ON FUEL VALVE LEVER ON 7. Change the engine oil (refer to page 40 ). 8. Remove the spark plug, and pour about a tablespoon of clean engine oil into the cylinder. Turn the engine several revolutions slowly with the recoil starter to distribute the oil, then reinstall the spark plug. 9.
10/07/22 15:07:28 32Z30R00_053 10. TROUBLESHOOTING When the engine will not start: Is there fuel in the tank? NO Refill the fuel tank (see page 15 ). NO Turn the engine switch ON (see page 23 for electric starting or 26 for manual starting). NO Add the recommended oil (see page 13 ). YES Is the engine switch ON? YES Is there enough oil in the engine? YES Is the spark plug in good condition? NO YES Is the fuel reaching the carburetor? NO Clean, readjust gap and dry the spark plug.
10/07/22 15:07:34 32Z30R00_054 [CXS Type] Starter motor does not turn round; Is the fuse blown? YES Replace the fuse (see page 46 ). NO Is the battery discharged? NO If the starter motor still does not turn round, take the generator to an autorized Honda dealer. 52 YES Charge the battery.
10/07/22 15:07:42 32Z30R00_055 No electricity at the AC receptacles: Is the AC circuit breaker ON? NO Turn the AC circuit breaker ON (see page 31 ). NO DEFECTS Take the generator to an authorized Honda dealer. YES Check the electrical appliance or equipment for any defects. DEFECTS Replace the electrical appliance or equipment. Take the electrical appliance or equipment to an electrical shop for repair.
10/07/22 15:08:04 32Z30R00_056 11. SPECIFICATIONS Dimensions and Weight Model Type Description code Length Width Height Dry mass (weight) EG3600CX UH EBHC 71.0 kg EG4500CX RGH UH EBFC 681 mm 530 mm 571 mm 82.
10/07/22 15:08:23 32Z30R00_057 Dimensions and Weight Model Type Description code Length Width Height Dry mass (weight) EG5500CX UH EBCC 681 mm 84.0 kg EG5500CXS RGH UH EBDC 844 mm 530 mm 571 mm 87.
10/07/22 15:08:30 32Z30R00_058 12. INSTALLATION OF KIT PARTS STANDARD KIT PARTS Battery Tray Kit (CXS type) 1. Install the battery guard pipe on the frame. Set the battery tray on the battery guard pipe and tighten the bolts. 2. Route the starter cable under the tank and connect it to the starter solenoid. 3. Connect the battery ground cable to the generator rear housing. 4. Set the battery on the battery tray and secure with the battery set bolt.
10/07/22 15:08:36 32Z30R00_059 STARTER SOLENOID STARTER CABLE (Positive) CABLE TIE BATTERY GROUND CABLE (3) (6) (2) (1) (4) (5) (7) (8) (14) (13) (11) (12) (9) (15) (10) (1) BATTERY SET BOLT (2) BATTERY SET PLATE (3) 6 mm FLANGE NUT (4) BATTERY GROUND CABLE (5) STARTER CABLE (6) CABLE TIE (7) 6×12 mm BOLT 2 (8) BATTERY GUARD PIPE 2 1 12 1 (9) BATTERY TRAY (10) BATTERY GUARD PLATE (11) BATTERY BOX 1 1 1 1 2 1 (12) 6×30 mm FLANGE BOLT (13) WASHER (14) 8×12 mm FLANGE BOLT 8 8 2 (15)
10/07/22 15:08:44 32Z30R00_060 INSTALLATION OF KIT PARTS OPTIONAL KIT PARTS Four Wheel Kit Installation 1. Install the lock plate and four wheels on the wheel shaft using the plain washers and split pins. Install the front wheel shaft on the front side nearest the engine. 2. Install the wheel shaft assembly on the generator using eight 8 × 16 mm hex bolts. TORQUE: 24−29 N·m (2.4−3.
10/07/22 15:08:50 32Z30R00_061 13. WIRING DIAGRAM INDEX (See inside back cover) EG4500CX (RGH type) ........................................................................ W−1 EG5500CXS (RGH type) ...................................................................... W−2 EG3600CX·EG4500CX·EG5500CX (UH type) .................................... W−3 EG5500CXS (UH type) ........................................................................
10/07/22 15:08:58 32Z30R00_062 SWITCH CONNECTIONS ENGINE SWITCH EG3600CX·EG4500CX·EG5500CX IG E OFF ON G FS BAT ST EG5500CXS IG E G FS OFF ON ST RECEPTACLE Shape Type RGH RGH UH 60
10/07/22 15:09:11 32Z30R00_066 W−1
10/07/22 15:09:20 32Z30R00_067 W−2
10/07/22 15:09:29 32Z30R00_068 W−3
10/07/22 15:09:39 32Z30R00_069 W−4
10/07/22 15:09:43 32Z30R00_071 MAJOR Honda DISTRIBUTOR ADDRESSES For further information, please contact Honda Customer Information Centre at the following address or telephone number:
10/07/22 15:09:46 32Z30R00_072 RUSSIA Honda Motor RUS LLC 21. MKAD 47 km., Leninsky district. Moscow region, 142784 Russia Tel. : ＋7 (495) 745 20 80 Fax : ＋7 (495) 745 20 81 http://www.honda.co.ru postoffice＠honda.co.ru AUSTRALIA Honda Australia Motorcycle and Power Equipment Pty. Ltd 1954-1956 Hume Highway Campbellfield Victoria 3061 Tel.
DIC197 Black 00X32-Z30-6000_EG4000CX_H1-4 GENERATOR EG3600CX EG4500CX EG5500CX EG5500CXS · · OWNER'S MANUAL 32Z30600 00X32-Z30-6000 00X32-Z30-6000_EG4000CX_H1-4.ind1 1 CX CXS oHonda Motor Co., Ltd. 2010 11000.2005.
