Install Instructions

® U.S. Registered Trademark
Copyright © 2004 Honeywell International Inc. • All Rights Reserved
INSTALLATION INSTRUCTIONS
62-0202-1
V5852A, V5853A, V5862A, V5863A
Cartridge Globe Valves
INSTALLATION
When Installing this Product...
1. Read these instructions carefully. Failure to follow
them could damage the product or cause a
hazardous condition.
2. Check ratings given in instructions and on the
product to ensure the product is suitable for your
application.
3. Installer must be a trained, experienced service
technician.
4. After installation is complete, check out product
operation as provided in these instructions.
5. Do not use Series 3000 actuators on 1/2 in. or
3/4 in. valves.
WARNING
Severe Scalding Hazard.
Contact with hot liquid can lead to severe
injury or cause death.
For a pressurized valve, only open with Valve
Cartridge Replacement Tool. For complete safety,
release system pressure to the valve body before
changing cartridge.
CAUTION
Sweat Valve Damage Hazard.
Soldering the valve with the cartridge in place
can damage the device.
Prior to attaching valve to piping, remove
cartridge from potential exposure to heat.
IMPORTANT
• Before installing the valve, use the protective
cover/manual handle to ensure the valve stem
operates freely. Impaired stem operation can
indicate a bent stem (due to rough handling).
This condition can require replacing the valve.
• When installing valves, make sure the flow
direction is correct by checking the arrow on the
valve body.
• Mount the valve only with the stem pointing
upward.
• Leave the protective cover in place until ready
to attach the actuator.
Location
Select a location where the valve and actuator are
accessible.
IMPORTANT
Mount all 1/2 in. and 3/4 in. valves in return flow.
When delta p-values exceed 8.70 psi (60 kPa),
noise can develop.
Mounting
The valve body should be completely installed in the pipe
line before the actuator is installed.
IMPORTANT
The insert is packed separately from the 1/2 in.
and 3/4 in. V5852, V5853 Sweat Valves. The
valve must be installed and soldered before
installing the insert in the valve. Torque insert
between 27 and 44 in.-lb.
1. Verify pipe size and flow direction for the valve
being used.
2. Position the valve for easy actuator installation.
3. Install the valve using the applicable tools and
supplies (wrenches, solder, flux, torch or soldering
iron). Follow standard practices.
Fig. 1. Dimensions of Series 3000 V5862A and
V5863A Valves in in. (mm).
M19619A
INLET
OUTLET
PORT A
PORT AB
PORT B
V5863 FLOWV5862 FLOW
1 (25)
1-1/4 (32)
1-1/2 (38)
4-1/8 (105)
4-15/16 (125)
5-1/8 (130)
1-5/8 (41)
2 (50)
2-3/16 (55)
2-1/16 (53)
2-7/16 (62)
2-9/16 (65)
3-5/8 (92)
3-5/8 (92)
3-7/8 (98)
BCDE
2-5/16 (58)
2-5/16 (58)
2-11/16 (69)
G
2 (50)
2-3/16 (55)
2-3/8 (60)
F
VALVE SIZE
A (NPT)
E
A
C
C
F
B
D
23/32
(18)
G
1/4 (6.5)
STROKE
MINIMUM CLEARANCE
9-7/8
(250)