Pre-Delivery/Install Checklist

ManualsBrandsIndustrial Air ManualsAir Compressor PartsMaintenance Kit for 5 HP Two Stage Air Compressors

1_Eng 200-2954_Rev. D_4/4/17

WARNING: Risk of unsafe operation. This unit cycles automatically when the power is on. When performing

maintenance, you may be exposed to voltage sources, compressed air, hot surfaces or moving parts. Personal

injuries can occur. Before performing any maintenance or repair, always disconnect (“Lock Out” / “Tag Out”) the main

power source from the compressor, bleed off all air pressure and allow the unit to cool. Do not operate the unit with the

shrouds or guards removed. This product contains chemicals known to the State of California to cause cancer, birth

defects and/or reproductive harm.

To ensure efcient operation and longer life of the air compressor, a routine maintenance schedule should be followed.

Regular unit maintenance will ensure trouble–free operation.

IMPORTANT NOTE: Please keep the original purchase receipts for the air compressor and any preventative

maintenance parts or services. These receipts will be used to determine the warranty on the unit.

DRAINING THE TANK

All compressed air systems generate condensation that accumulates in the tank. To prevent corrosion of the tank from

the inside, this moisture must be drained at the end of every workday. Bleed off all air pressure from the tank prior to

opening drain valve.

Drain water from air tank by opening drain valve on the bottom of the tank. After the water has been drained, close the

drain valve.

NOTE: If drain valve is plugged, the valve can then be removed, cleaned and reinstalled.

WARNING: Air tanks contain high pressure air. Keep face and other body parts away from outlet of drain. Use eye

protection [ANSI Z87.1 (CAN/CSA Z94.3)] when draining as debris can be kicked up into face.

WARNING: Risk from noise. Use ear protection (ANSI S12.6 (S3.19) as air ow noise is loud when draining.

CHECKING AND CHANGING THE COMPRESSOR PUMP OIL

Use air compressor oil only. Multi-weight automotive engine oils like 10W30 should not be used in air compressors.

They leave carbon deposits on critical components that will reduce performance and compressor life.

NOTE: Use full synthetic, non-detergent air compressor

oil.

Checking oil

1. The oil level should be to the middle of the sight

glass (D).

2. If needed remove oil ll plug (E) and slowly add oil

until it reaches the middle of the sight glass.

Changing oil

1. Remove the oil ll plug (E).

2. Remove the oil drain plug (C) and drain oil into a

suitable container.

3. Replace the oil drain plug (C) and tighten securely

4. Slowly add compressor oil until it reaches the middle

of the sight glass (D). NOTE: When lling the

crankcase, the oil ows very slowly into the pump. If

the oil is added too quickly, it will over ow and

appear to be full.

CAUTION: Overlling with oil will cause premature compressor failure. Do not overll.

5. Replace oil ll plug (E) and tighten securely.

PREVENTIVE MAINTENANCE CHECK LIST

A = Full

B = Add

C = Oil drain plug

D = Oil level sight glass

E = Oil fill plug

Summary of content (8 pages)

PAGE 1
PREVENTIVE MAINTENANCE CHECK LIST WARNING: Risk of unsafe operation. This unit cycles automatically when the power is on. When performing maintenance, you may be exposed to voltage sources, compressed air, hot surfaces or moving parts. Personal injuries can occur. Before performing any maintenance or repair, always disconnect (“Lock Out” / “Tag Out”) the main power source from the compressor, bleed off all air pressure and allow the unit to cool. Do not operate the unit with the shrouds or guards removed.
PAGE 2
CHANGING THE AIR FILTER(S) Dirty air filter(s) will reduce the compressor’s performance and life. To avoid any internal contamination of the pump, the filters should be replaced on a regular basis. Do not allow the filters to become filled with excessive dirt or paint. Filter replacement 1. Remove the wing nut and remove the outer cover. Check the condition of the filter. If the filter element it is dirty or filled with paint, replace it. 2.
PAGE 3
LISTE DE VÉRIFICATION POUR L’ENTRETIEN PRÉVENTIF AVERTISSEMENT : Risque de fonctionnement non sécuritaire. Cet appareil procède automatiquement à des cycles lorsqu’il est sous tension. Vous pourriez être exposé à des sources de tension électrique, de l’air comprimé, des surfaces chaudes ou des pièces mobiles lors de l’entretien. Des blessures peuvent se produire.
PAGE 4
ATTENTION : Un réservoir trop plein d’huile provoquera une défaillance prématurée du compresseur. Ne remplis sez pas trop le réservoir. 5. Remettez le bouchon du réservoir d’huile (E) en place et serrez-le solidement. CHANGEMENT DU OU DES FILTRES À AIR F = Écrou G = Couvercle du métal H = Élément du filtre Un ou des filtres à air encrassés réduiront la performance et la durée de vie du compresseur.
PAGE 5
LISTA DE VERIFICACIÓN PARA MANTENIMIENTO PREVENTIVO ADVERTENCIA: Riesgo de operación insegura. Esta unidad funciona automáticamente por ciclos cuando está encendida. Cuando lleve a cabo el mantenimiento, podría estar expuesto a fuentes de voltaje, aire comprimido, superficies calientes o partes móviles. Puede sufrir lesiones personales.
PAGE 6
CAMBIO DEL (DE LOS) FILTRO(S) DE AIRE El (Los) filtro(s) de aire sucio(s) reduce(n) el rendimiento y la vida del compresor. Para evitar cualquier contaminación interna de la bomba, se deben remplazar los filtros regularmente. No A = Tuerca B = Tapa de metal C = Elemento de filtro permita que se llenen los filtros con suciedad o pintura en exceso. Remplazo del filtro 1. Retire la tuerca de mariposa y quite la cubierta externa. Compruebe la condición del filtro.
PAGE 7
Maintenance Chart Procedure Daily Check pressure relief valve Weekly Monthly X Inspect air filter X Drain air tank X Check pump oil level X Change pump oil X Inspect drive belt X Check drive belt tension X Check pulley/flywheel alignment X Check for unusual noise/vibration X Check for oil leaks X Check and torque all nuts and cap screws as required X Tableau d’entretien Quotidiennement Procédure Vérifier la soupape de surpression Hebdomadairement Mensuellement Six mois ou 500 h
PAGE 8
Preventive Maintenance History Log Registre des activités d’entretien préventif Registro del historial de mantenimiento preventivo Date Date Fecha Air Filter Change Changement du filtre à air Cambio del filtro de aire Oil Change Vidange d’huile Cambio de aceite Belt Tension Tension de la courroie Tensión de correa 8_Eng/Fr/Sp Belt Change Changement de la courroie Cambio de correa Other Maintenance Autre entretien Otro mantenimiento 200-2954_Rev.