Use and Care Manual
4
2.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 4
3.0 About this manual .......................................................................................................................................... 5
4.0 Specifications ................................................................................................................................................. 6
4.1 Mounting hole dimensions .......................................................................................................................... 7
4.2 Machine dimensions/work area .................................................................................................................. 8
5.0 Carton contents .............................................................................................................................................. 9
6.0 Setup and assembly ..................................................................................................................................... 10
6.1 Tools required for assembly ..................................................................................................................... 10
6.2 Unpacking ................................................................................................................................................ 10
6.3 Securing the grinder ................................................................................................................................. 10
6.4 Assembling eye shield bracket to spark guard ......................................................................................... 10
6.5 Installing spark guard/bracket .................................................................................................................. 10
6.6 Eye shield ................................................................................................................................................. 10
6.7 Grinder tool rest ........................................................................................................................................ 10
6.8 Sanding table ........................................................................................................................................... 11
6.9 Stand-off ................................................................................................................................................... 11
6.10 Sanding tool rest .................................................................................................................................... 11
6.11 Dust port ................................................................................................................................................. 11
7.0 Electrical connections .................................................................................................................................. 12
7.1 GROUNDING INSTRUCTIONS ............................................................................................................... 12
7.2 Extension cords ........................................................................................................................................ 12
7.3 Voltage conversion ................................................................................................................................... 13
8.0 Adjustments ................................................................................................................................................. 13
8.1 Eye shield tilt adjustment .......................................................................................................................... 13
8.2 Spark guard .............................................................................................................................................. 13
8.3 Tool rest ................................................................................................................................................... 13
8.4 Sanding arm tilt ........................................................................................................................................ 13
8.5 Sanding belt tracking ................................................................................................................................ 13
9.0 Operation ..................................................................................................................................................... 14
9.1 Operating controls .................................................................................................................................... 14
9.2 Precautions .............................................................................................................................................. 15
10.0 User-maintenance ...................................................................................................................................... 15
10.1 Installing/replacing sanding belt ............................................................................................................. 15
10.2 Care of grinding wheels .......................................................................................................................... 15
10.3 Ring test ................................................................................................................................................. 15
10.4 Changing wheels .................................................................................................................................... 16
10.5 Wheel balancing ..................................................................................................................................... 16
10.6 Dressing the wheel ................................................................................................................................. 17
10.7 Wire wheel brushes ................................................................................................................................ 17
10.8 Cleaning ................................................................................................................................................. 17
10.9 Tension lever tightness .......................................................................................................................... 17
10.10 Lubrication ............................................................................................................................................ 17
10.11 Additional servicing .............................................................................................................................. 17
11.0 Optional accessories .................................................................................................................................. 18
12.0 Troubleshooting IBGB series Sander/Grinder ............................................................................................ 19
12.1 General mechanical and electrical problems ......................................................................................... 19
12.2 Digital readout error codes (Variable speed models) ............................................................................. 20
13.0 Replacement Parts ..................................................................................................................................... 21
13.1.1 IBGB-248 Sander/Grinder – Exploded View ....................................................................................... 22
13.1.2 IBGB-248 Sander/Grinder – Parts List ................................................................................................ 23
13.2.1 IBGB-248VS Sander/Grinder – Exploded View .................................................................................. 25
13.2.2 IBGB-248VS Sander/Grinder – Parts List ........................................................................................... 26
13.3.1 IBGB-436 Sander/Grinder – Exploded View ....................................................................................... 28
13.3.2 IBGB-436 Sander/Grinder – Parts List ................................................................................................ 29
13.4.1 IBGB-436VS Sander/Grinder – Exploded View .................................................................................. 31
13.4.2 IBGB-436VS Sander/Grinder – Parts List ........................................................................................... 32
14.0 Electrical Connections ................................................................................................................................ 34