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M9000-560 Ball Valve Linkage Kit and M9000-561 Thermal Barrier

Installation Instructions

Refer to the QuickLIT Web site for the most up-to-date version of this document.

Applications

The M9000-560 Ball Valve Linkage Kit (Figure 1) is

designed to mount a M9203 or M9208 Series actuator

to a VG1000 Series Ball Valve. The M9000-561

Thermal Barrier (Figure 2), when used with the

M9000-560 Linkage Kit, allows the valve assembly to

be used for fluid temperatures up to 284°F (140°C), or

15 psi (105 kPa) saturated steam.

Installation

Parts Included

M9000-560 Ball Valve Linkage Kit

• Two thread-forming Taptite® screws,

8-32 x 0.625 in. long, T-20 TORX® slotted

pan-head screws

• One machine screw, M4x0.7 x 83 mm long,

T-20 TORX slotted pan-head screws

• Two screws, thread-forming (Plastite® 48), twin

helix, #10-14 x 2.75 in. long, T-20 TORX slotted

pan-head screws

• Adaptor bracket

• Drive shaft

• Adjustable pointer

• Fixed pointer

• Installation instructions

M9000-561 Thermal Barrier

• Drive shaft

•Barrier

• Four machine screws, M5 x 16 mm, T-25 TORX

Pan-head screws

• Four flange nuts, M5 x 0.8 mm

Special Tools Needed

• T-25 TORX driver

• T-20 TORX driver

• 1/4 in. flat-blade screwdriver

• Adjustable wrench

IMPORTANT: The VG1000 Series Ball Valves are

intended to control hot water and chilled water flow

under normal equipment operating conditions.

Where failure or malfunction of the ball valves could

lead to personal injury or property damage to the

controlled equipment or other property, additional

precautions must be designed into the system.

Incorporate and maintain other devices, such as

supervisory or alarm systems or safety or limit

controls, intended to warn of or protect against

failure or malfunction of the ball valves.

Figure 1: Parts Included with M9000-560 Ball

Valve Linkage Kit

Adjustable

Pointer

Machine Screw

M4 x 0.7 x 83 mm

Fixed

Pointer

Adaptor

Bracket

Screws

Thread-Forming

#10-24 x 2.75 in.

Screws

Thread Forming

8-32 x 0.625 in.

Barrier

Drive

Shaft

Machine Screws

Flange

Nuts

Figure 2: Parts Included with Optional

M9000-561 Thermal Barrier Kit

M9000-560 Ball Valve Linkage Kit and M9000-561 Thermal

Barrier

Installation Instructions

Part No. 34-636-2227, Rev. —

Issued July 6, 2011

Summary of content (13 pages)

PAGE 1
M9000-560 Ball Valve Linkage Kit and M9000-561 Thermal Barrier Part No. 34-636-2227, Rev. — Installation Instructions Issued July 6, 2011 Refer to the QuickLIT Web site for the most up-to-date version of this document. Applications M9000-561 Thermal Barrier The M9000-560 Ball Valve Linkage Kit (Figure 1) is designed to mount a M9203 or M9208 Series actuator to a VG1000 Series Ball Valve.
PAGE 2
Dimensions See Figure 3 and Table 1 and Table 2 for dimensions of the Spring Return M9203 Series Actuated Ball Valves. 3-1/2 (89) Clearance Required 2-7/8 (73) 3-1/4 (82) A FIG:VA9203X_dims Port Marking Locations D Figure 3: Field Installed M9203 Series Electric Actuator Dimensions, in. (mm) Table 1: M9203 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve Dimensions, in. (mm) Valve Size, in.
PAGE 3
Valve Actuator with Thermal Barrier See Figure 4 and Table 3 for M9203 valve actuator dimensions with the optional M9000-561 Thermal Barrier installed. 3-1/2 (89) Clearance Required 2-7/8 (73) 3-1/4 (82) A FIG:VA9203X_dimsthbr Port Marking Locations D Figure 4: Spring Return M9203 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with Optional M9000-561 Thermal Barrier Installed Dimensions, in.
PAGE 4
See Figure 5 and Table 4 for Spring Return M9208 Actuated VG1241, VG1245, VG1841, and VG1845 Series NPT End Connections Ball Valves. 3-29/32 (99) 3-1/2 (89) Clearance Required 2-7/8 (73) FIG:VA9208X_dims Port Marking Locations Figure 5: Field Installed M9208 Series Electric Actuator Dimensions, in. (mm) Table 4: M9208 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve Dimensions, in. (mm) Valve Size in.
PAGE 5
See Figure 6 and Table 5 for valve actuator dimensions with optional M9000-561 Thermal Barrier installed. 3-1/2 (89) Clearance Required 3-29/32 (99) A F Port Marking Locations C C B E E B G D Figure 6: Spring Return M9208 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with Optional M9000-561 Thermal Barrier Installed Dimensions, in. (mm) Table 5: M9208 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with Optional M9000-561 Thermal Barrier Installed Dimensions, in.
PAGE 6
Mounting 3. Insert the drive shaft into Side B (Figure 9). The drive shaft is keyed for one-way assembly. With gentle pressure applied, rotate the drive shaft until the key aligns and the drive shaft falls into place. FIG:mntpos_H2O_app Mount the VG1000 Series Ball Valves with the actuator at or above the centerline of the horizontal piping, as shown in Figure 7. This mounting position prevents water or condensation from flowing into the actuator.
PAGE 7
5. Insert fixed pointer and M4x0.7x83 mm long screw into the Side A actuator hub (Figure 11). Direct the arrow on the pointer to 100%. Mounting the M9203 Actuator to Spring Return Port A (Coil) Closed To mount the actuator to Spring Return Port A (coil) closed: FIG:FXPT 2 Way 3 Way FIG:VG1000sdB 1. Turn the valve stem to the position outlined in Figure 13. Figure 13: Positioning the Valve Stem 6. Install the actuator on the ball valve (Figure 12).
PAGE 8
5. Insert fixed pointer and M4x0.7x83 mm long screw into the Side B actuator hub (Figure 16). Direct the arrow on the pointer to 0%. FIG: INST_LNK FIG:INST_FXPT_B 4. Install linkage base on Side A using the two #8-32 x 0.625 in. long screws (Figure 15). The recommended torque is 29 to 33 lb·in. (3.3 to 3.7 N·m). 6. Install the actuator on the ball valve (Figure 17). Tighten the actuator mounting screw to a torque of 10 to 12 lb·in (1.1 to 1.4 N·m) and snap the large adjustable pointer into place.
PAGE 9
Mounting M9000-560 Linkage to M9208 Actuator To mount the actuator to a ball valve rotate the valve stem manually several times using an adjustable wrench to break the torque that may have built up during long-term storage. 4. Install linkage base on Side B using the two #10-14 x 2.75 in. long screws (Figure 20). The recommended torque is 20 to 24 lb·in. (2.3 to 2.7 N·m).
PAGE 10
6. Install the actuator on the ball valve (Figure 22). Tighten the actuator mounting screw to a torque of 10 to 12 lb·in. (1.1 to 1.4 N·m) and snap the large adjustable pointer into place. 2. Mount optional M9000-561 Thermal Barrier to the valve if fluid temperature exceeds 212°F (100°C). See the Mounting the Thermal Barrier section for more information. FIG: MNT_ACTA 3. Insert the drive shaft into Side A (Figure 24).
PAGE 11
5. Insert fixed pointer and M4x0.7x83 mm long screw into the Side B actuator hub. Direct the arrow on the pointer to 0%. 6. Install the actuator on the ball valve. Tighten the actuator mounting screw to a torque of 10 to 12 lb·in. (1.1 to 1.4 N·m) and snap the large adjustable pointer into place.
PAGE 12
Mounting the Thermal Barrier Figure 28 shows the optional M9000-561 Thermal Barrier. 2. Rotate the drive shaft to align marks on the top of the thermal drive shaft with matching marks on the valve stem. 3. Mount the thermal barrier onto the valve using the four included M5x16 mm machine screws and four M5 flange nuts. Tighten the screws to a recommended torque of 21 to 25 lb·in (2.4 to 2.8 N·m) (Figure 30).
PAGE 13
Technical Specifications VG1000 Series Forged Brass Ball Valves Fluid Temperature Limits VG12x1 and VG18x1 Series 23 to 203°F (-5 to 95°C); Not Rated for Steam Service VG12x5 and VG18x5 Series -22 to 212°F (-30 to 100°C); Not Rated for Steam Service Ambient Conditions M(VA)9203 Standard Operating -22 to 140°F (-30 to 60°C); 90% RH Maximum, Noncondensing Storage -40 to 185°F (-40 to 85°C); 95% RH Maximum, Noncondensing Ambient Conditions M(VA)9208 Standard Operating -4 to 140°F (-20 to 60°C); 90%