2-Needle, 2/3/4-Thread Overlock Sewing Machine MO-2000QVP INSTRUCTION MANUAL IMPORTANT: Read all safety regulations carefully and understand them before using your sewing machine. Retain this instruction manual for future reference.
“IMPORTANT SAFETY INSTRUCTIONS” When using an electrical appliance, basic safety precautions should always be followed, including the following: Read all instructions before using this sewing machine. “DANGER ___ To reduce the risk of electric shock:” 1. The appliance should never be left unattended when plugged in. 2. Always unplug this appliance from the electric outlet immediately after using and before cleaning.
Congratulations on your purchase of a JUKI sewing machine. Please be sure to read safety precautions in “To use the sewing machine safely” in the Instruction Manual before use to fully understand the functions and operating procedures of the sewing machine so as to use the sewing machine for a long time. After you have read the Instruction Manual, please be sure to keep it together with the warranty so that you can read it whenever necessary.
WARNING For the combination of the material and the thread and needle, in particular, refer to the explanation table in “Replacement of the needle”. If the needle or thread does not match the material used such as in the case that an extra heavyweight material (e.g., denim) is sewn with a thin needle (#11 or higher), the needle can break resulting in an unexpected personal injury. Other precautions ● Do not put the sewing machine under the direct sunlight or in a humid place.
Contents Safety regulations··································· 1-3 Contents··················································4 Details of the machine······························ 5-7 • Accessories··········································· 6 • Thread stand··········································7 Preparing the machine / Using the machine·· 7,8 • Attaching the foot control···························7 • Waste collector·······································8 • Thread, cones, spools·························
Details of the machine Details of the machine 11 6 7 8 9 10 13 12 4 14 16 15 5 17 24 3 18 19 21 20 1 22 23 2 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24.
Details of the machine Caution: 3 2 4 5 1 View with looper cover open 6 10 9 7 8 Be sure to turn off the power switch before opening the looper cover. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Selection lever for overlocking or roll hemming Cutting width adjusting dial Upper looper Lower looper Threading hole Air-control pushbutton Threading changeover lever Upper knife fixing screw Lower knife Upper knife changeover knob Accessories 1 2 3 4 9 5 10 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
Details of the machine Thread stand A Push the support rod firmly into the socket on the back of the machine. Raise the support rod (A) fully, turning slightly until the position catches engage. Position the thread guide (B) on the thread stand so that the arrow is to the front. B Preparing the machine / Using the machine Attaching the foot control Plug foot control into the machine socket (A) and then into main socket (B). The foot control regulates the sewing speed.
Preparing the machine / Using the machine Waste collector Clip the waste collector into the opening on the looper cover. It catches the cut-off fabric as you sew, keeping your working area neat and tidy. Thread / cones / spools The anti-vibration cone should be used with the wider edge at the bottom on the spool holder pin when sewing with cones. Large spools If large industrial spools are used, position the anti-vibration cone upside down on the spool holder pin, i .e. with the wider edge at the top.
Using the machine Main Power/light switch The main power/light switch is conveniently placed on the handwheel side of the machine in front of the socket. 0 = Off I = On with light Looper cover To open, press to the right with your thumb in the indent provided and tilt the cover towards you. To close push it up and press lightly to the right. The cover engages automatically. Safety device: The sewing machine is equipped with a safety device in order to prevent malfunction.
Using the machine Two step presser foot lifter with integrated front foot lift B To raise the presser foot, lift the presser foot lever on the rear of the machine, until it engages (A). It can be raised again to the maximum height and held in this position to provide more space between presser foot and stitch plate (B). When the foot is raised (A and B), the front of the foot is automatically lifted.
Using the machine How to use the presser foot F G Use the marker on the presser foot as a guide when placing the material under the presser foot. (F) Left needle position (G) Right needle position (H) Knife position (when the lower knife adjusting knob is set at scale mark “1.5”) The knife position represents the position at which the material is cut. H 8.5mm 10mm A B C 11 Inserting the needles Needles can be inserted quickly and easily with the practical needle inserter (A).
Needle and thread Needles B Needles must be in perfect condition. Problems can occur if needles: A are bent. B are damaged or blunt. C have hooked points. C A Needle and thread The needle size used depends on the thread. The needles should be in accordance with thread used. When sewing, the thread is fed through the long groove in the needle. If the needle is too fine, the thread does not fit into the groove and stitches will be skipped. Use needles No. 70 - 90.
Adjustments and settings Stitch length 注意 A It can be adjusted while sewing. The stitch length is infinitely variable from 1-4mm. Most overlock work is done with a basic setting of 2.5mm. For roll hemming or narrow overlocking, it is best to set the dial at “1 to 1.5”. For blind stitch which requires the “use of separately-available A presser foot”, set the dial at “4”. Cutting width Switch the machine off (Power switch to “0”) Disconnect machine from electricity supply. B A • Raise the upper knife.
Adjustments and settings Differential feed There are two feed dogs one front (C) and one rear (D). The two feed dogs move independently and the distance each feed dog travels during one complete movement can be adjusted. The differential feed prevents fluting or waving in knitted or stretch fabrics and movements between the layers of fabric. It also ensures pucker-free seams in smooth fabric such as nylon or closely woven fabric. Perfectly flat seams in knits or stretch fabrics.
Adjustments and settings Gathering Using the differential feed, a single layer of fabric can be gathered before sewing it to the garment. For example, sleeve heads and lower edges, yokes, lace edging or frills. Adjustment: • Stitch: 4-thread overlock • Differential feed: 2 • Stitch length: 3-4 • Cutting width: 2-3 Increase the needle thread tension (6-8) for a tighter gather. Roll hemming C D M H L 15 • Turn the handwheel towards you until the needles are fully raised.
Threading preparations / Tips 1. Extend the retractable support rod fitted with open thread guide as far as it goes. 2. Raise the presser foot. (Tension disk opens.) 3. Open the looper cover. 4. Turn the power on. Threading sequence The thread guides can be threaded in any sequence. The threading sections are color coded correspondingly.
Threading 4/3 Thread OL Lower looper thread, red markings Place the spool on the spool holder pin as illustrated. (1) Raise the threading changeover lever in the direction of the arrow. Turn the handwheel toward you until it clicks. (2) Thread the thread guide which is located just above the spool from back to front. (3) Thread the thread guide No. 1. (4) Pull the thread by both hands and thread the thread guide. (5) Thread the thread guide.
Threading 4/3 Thread OL Upper looper thread, purple markings Place the spool on the spool holder pin as illustrated. (1) Raise the threading changeover lever in the direction of the arrow. Turn the handwheel toward you until it clicks. (2) Thread the thread guide which is located just above the spool from back to front. (3) Thread the thread guide No. 1. (4) Pull the thread by both hands and thread the thread guide. (5) Thread the thread guide.
Threading 4/3 Thread OL Right-hand needle, green markings Switch the machine off (power switch”0”) 1 2 3 5 6 7 4 6 8 10 7 9 12 A 11 13 19 Place the spool on the spool holder pin as illustrated. (1) Thread the thread guide which is located just above the spool from back to front. (2) Thread the thread guide No.1. (3) Route the thread in the groove. (4) Put the thread under the thread guide plate. (5) Thread the thread take-up cover (marked in green) (6) Thread the thread guide (right-hand side).
Threading 4/3 Thread OL Left-hand needle, beige markings Switch the machine off (power switch”0”) 1 2 3 5 6 7 4 6 8 7 9 10 Place the spool on the spool holder pin as illustrated. (1) Thread the thread guide which is located just above the spool from back to front. (2) Thread the thread guide No.1 (3) Route the thread in the groove. (4) Put the thread under the thread guide plate. (5) Thread the thread take-up cover (marked in beige) (6) Thread the thread guide (left-hand side).
Threading 4/3 Thread OL How to use the looper threader Looper threader To thread woolly thread or any thread that cannot pass smoothly through the threading holes, it is recommended either to use the “looper threader” supplied in the accessory bag, or to prepare an approximately 30 cm long spun thread or the like, tie it at the end of the woolly thread, pass the spun thread through the threading hole and pull it until the woolly thread passes through the hole.
Trial sewing Sewing test Use two plies of material to check that the quality of the finished seam and thread tensions are correct. 1. Close the looper cover. Turn the power on. 2. Check that the upper knife is raised. 3. Lower the presser foot. 4. While holding the thread trailing from the rear of the presser foot by hand, depress the controller to produce chain-off thread by 6 to 7 cm. 5.
Thread tension 1 3 2 4 3 4 Check your trial run 4/3 Thread OL 1. Upper looper thread (purple). 2. Lower looper thread (red). 3. Right-hand needle thread (green). 4. Left-hand needle thread (beige). Perfect stitch formation is when both looper threads meet at the fabric edge. The needle threads form straight stitches for a stretchy and durable seam. 注意 Thread tension 注意 注意 注意 注意 Thread tension should be properly adjusted to suit the various A types of work.
Practical Sewing - Overlock Sewing in tape The standard presser foot is equipped with a tape guide. A tape can be sewn into the shoulder or side seams of garments made from knits or stretch fabrics to prevent stretching. • Turn handwheel towards you until needles are fully raised. Match the matching up marks on handwheel and side cover. • Raise the presser foot. • Lay the tape under the presser foot and slide it carefully into the tape slot. • Lower the presser foot. • Sew a few stitches on the tape.
Practical Sewing - Overlock Wrapped overlocking with three threads For wrapped overlocking with the right needle (3 to 7 mm in width) 1. Remove the left needle. 2. Thread the upper and lower loopers in the same manner as the standard sewing (2-needle, 4-thread). For wrapped overlocking with the left needle (5 to 9 mm in width) 1. Remove the right needle. 2. Thread the upper and lower loopers in the same manner as the standard sewing (2-needle, 4-thread).
Practical Sewing - Overlock Cover stitch with three threads (flatlock) 1. Deactivate the upper knife. 2. Use a decorative thread as the upper looper thread. (Filament thread is best-suited as the needle thread and the lower looper thread. However, spun thread can also be used.) 3. Adjust the tension regulating dial and stitch length adjustment dial. Adjust the dials so that the thread tension is slightly reduced.
Practical Sewing - Overlock Securing thread ends at the beginning and end of sewing Overlock stitches can unravel if the threads are not secured at the beginning and end of sewing. Secure the thread ends. Securing thread ends with the overlock machine 1) Securing thread ends at the beginning of sewing 1 4 1. Pull out chain-off thread produced at the beginning of sewing by 3 to 4 cm. 2. Sew the material by two or three stitches. 3. Lower the needle and raise the presser foot. 4.
Practical Sewing - Overlock A In the case of securing thread ends with a wool needle: (A) Leave a 2 to 3 cm long chain-off thread at the beginning and end of sewing. Put the chain-off threads in the finished seam by means of a wool needle. B In the case of securing thread ends with glue for handicraft: (B) Apply a little amount of glue for handicraft at the root of chain-off thread on the material. Cut out the excess of chain-off thread after the glue has dried.
LCD indication Set values of 15 different kinds of stitch can be visually checked on the LCD screen. In addition, three different set values can be added to the current set value. (Memory number) Needle position Left needle thread tension Right needle thread tension Upper looper thread tension Lower looper thread tension Stitch No.
2. How to display the initial value No. 1 Operation Display is pressed When * The initial value is the default value which has been factory-set at the time of shipment. Initial value display screen Remarks The initial value of the selected stitch type is displayed. The initial value is displayed as long as is held pressed. 3. How to edit the set value No. Operation Display Remarks 1 When is pressed Edit item selection screen Display of selected item flashes on and off.
4. How to initialize the set value No. Operation 1 Display Sewing type name display screen Remarks Display the stitch pattern you want to initialize. Set value display screen Edit item selection screen 2 Press ing 3 while keep- Initialization check screen held pressed. When one of them is pressed: Sewing type name display screen : Initialize : Cancel Set value display screen Edit item selection screen 31 The set value is initialized and the screen returns to the previous screen.
5. How to use the memory number The memory number is the function for increasing the number of set value display screens. For each of 15 stitch patterns, three memory numbers can be added to the current set value at the maximum. Example) The current set value of “Stitch pattern 1” can be changed to three different set values. No. The current set value of “Stitch pattern 2” can be changed to three different set values.
Stitch chart 4-Thread / 3-Thread * The scale marks of the tension regulating dial listed below are just a guide. The correct adjustment differs according to the type of thread and material to be used. Stitch No.
Maintenance Cleaning and lubricating A Turn off the power switch and disconnect the power plug from the wall outlet before starting cleaning or lubricating the machine. As you use the sewing machine, lint is likely to accumulate in the sewing machine. It is necessary to remove the lint periodically. Since lint accumulates particularly in the sections around the throat plate and lower knife, remove the lint from those sections on a periodical basis.
Trouble shooting guide Problem Solution Page 9 • The main switch is not on. • The machine is not plugged in. • Close the looper or the cloth plate cover. • Switch machine on. (Main switch to “I”) • Insert plug into main socket. Fabric does not feed evenly • Differential feed is wrongly adjusted. • Presser foot pressure is too low. • Check the differential feed setting. • Adjust the presser foot pressure. 14 15 Thread breaks • Thread tension is too tight for the thread being used.
Problem Cause Solution Page Thread loops are too loose • Too little fabric in the stitch. • Increase the cutting width. 13 Motor failure • Noise is heard. • Motor does not turn at all. • Sparks are abnormally large. • Replace the carbon brush with a new one. (Note) Contact your distributor to ask for the replacement of the carbon brush. -- Needle eyelet cannot be threaded • The “ ” marking on the side of the front cover is not aligned with the “ ” marking on the handwheel.
Technical data Stitch choice Over lock 2 needles, 2 loopers: 4 thread overlock with integrated safety seam 1 needle, 2 loopers: 3 thread overlock, flatlock roll hem 1 needle, 1 looper: 2 thread overlock, flatlock roll hem 2 needles, 1 looper: 3 thread super stretch Needle system SCHMETZ 130/705 H or JLx2 Seam width 5-7 mm (3/2 thread overlock) 7-9 mm (4 thread overlock / 3/2 thread overlock / 3 thread super stretch) Stitch length 1-4 mm Differential feed No puckering 0.
Optional Accessories • Blind stitch presser foot • Piping presser foot • Elasticator • Beading presser foot • Cording presser foot • Gathering presser foot 13 13 Contact your local dealer.
2-11-1, TSURUMAKI, TAMA-SHI, TOKYO, 206-8551, JAPAN PHONE : (81)42-357-2341 FAX : (81)42-357-2379 Copyright © 2015 JUKI CORPORATION All rights reserved throughout the world.